Bosch Intuvia - Page 64

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MY22B01 - 12_1.0_26.08.2021

Assembly

6 Use a TORX® T25 wrench to fasten the screws

into the battery mount.

Figure 55: Fastening the battery mount

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Main Page

Table of Contents2
About These Operating Instructions11
Manufacturer11
Laws, Standards and Directives11
Language11
For Your Information11
Warnings11
Markups11
Type Number and Model12
Frame Number12
Identifying the Operating Instructions12
Aim of the Operating Instructions13
Safety14
Residual Risks14
Risk of Fire and Explosion14
Rechargeable Battery14
Overheated Charger14
Hot Components14
Electric Shock15
Damage15
Water Penetration15
Condensation15
Risk of a Crash15
Incorrect Quick Release Setting15
Incorrect Tightening Torque15
Incorrect Component15
Risk of Amputation15
Key Breaking off15
Toxic Substances16
Brake Fluid16
Suspension Oil16
Lubrication Oil16
Defective Battery16
Requirements for Riders16
Vulnerable Groups16
Personal Protective Equipment16
Safety Guards16
Safety Markings and Safety Instructions17
What to Do in an Emergency17
Dangerous Situation in Road Traffic17
Leaked Brake Fluid17
Battery Vapours Emitted18
Battery Fire18
Oil and Lubricant Leaks from the Rear Frame Damper18
Oil and Lubricant Leaks from the Fork18
Description19
Proper Use19
Improper Use20
Permitted Total Weight (PTW)21
Environmental Requirements22
Nameplate24
Components25
Overview25
Chassis26
Frame26
Steering System26
Steering Headset26
Stem26
Handlebars27
Fork27
Suspension28
Rigid Fork28
Suspension Fork28
Wheel32
Tyres32
Rim32
Valve32
Spoke33
Spoke Nipples33
Hub33
Braking System34
Mechanical Brake34
Hydraulic Brake34
Disc Brake35
Seat Post36
Patent Seat Post36
Suspension Seat Post36
Mechanical Drive System37
Chain Drive Layout37
Belt Drive Layout37
Electric Drive System38
Motor38
Rechargeable Battery38
Frame Battery39
Pannier Rack Battery39
Integrated Battery40
Charger40
Lighting40
On-Board Computer41
USB Port41
Control Panel41
Description of Controls and Screens42
Handlebars42
On-Board Computer43
Riding Light Indicator43
Level of Assistance Indicator43
Charge Level Indicator (On-Board Computer)44
Indicator for Motor Power Used44
Gear Recommendation Indicator44
Tachometer Indicator45
Function Display45
Journey Information45
Additional Journey Information45
System Settings and Data46
Additional System Settings47
System Message48
Control Panel49
Gear Shift50
SHIMANO Derailleur Gears50
Hand Brake51
Fork Lock52
SR Suntour52
Battery Level Indicator (Battery)53
Technical Data54
Pedelec54
Emissions54
Bicycle Lighting54
BOSCH Intuvia On-Board Computer54
USB Port54
Motor54
BOSCH Performance Line CX54
Rechargeable Battery55
BOSCH Powertube55
Tightening Torques56
Transporting and Storing58
Weight and Dimensions for Transportation58
Designated Handles, Lifting Points58
Transportation59
Using the Brake Transport Securing System59
Transporting the Pedelec59
Shipping a Pedelec59
Transporting the Battery59
Shipping the Battery59
Storing60
Break in Operation60
Preparing a Break in Operation60
Carrying out a Break in Operation60
Assembly 5.1 Unpacking61
Required Tools61
Commissioning62
Checking the Battery62
Preparing the Battery63
Retrofitting the Powertube Adapter63
Fit Battery Cover Onto Bosch Powertube 625 Battery (Horizontal)65
Fit Battery Cover Onto Bosch Powertube 500 Battery (Horizontal)66
Preparing the Wheel67
Installing the Wheel in the SUNTOUR Fork68
Screw-On Axle (12AH2 and 15AH2)68
MM Cross Axle69
Q-LOC Quick Release71
Preparing the LIMOTEC Seat Post72
Fitting the Pedals73
Checking the Stem and Handlebars74
Checking the Connections74
Checking Stem Is Firmly in Position74
Checking the Headset Backlash74
Pedelec Sale74
Operation75
Risks and Hazards75
Tips for a Greater Range77
Error Message78
On-Board Computer78
Rechargeable Battery81
Instruction and Customer Service82
Adjusting the Pedelec82
Preparing82
Pedelec Adjustment Procedure83
Determining the Sitting Position84
Adjusting the Saddle85
Straightening the Saddle85
Adjusting the Saddle Height85
Setting the Saddle Height with the Remote Control86
Adjusting the Saddle Position87
Adjusting the Saddle Tilt87
Checking Saddle Stability87
Handlebars88
Handlebar Width88
Hand Position88
Adjusting the Handlebars88
Stem89
Adjusting the Handlebar Height with Quick Release89
Setting the Quill Stem90
Adjusting the Ahead Stem90
Adjusting the Angle-Adjustable Stem91
Ergonomic Handles92
Checking Handlebar Stability92
Tyres93
Brake94
Brake Handle Position94
Brake Handle Tilt Angle94
Determining the Grip Distance95
Grip Distance on a MAGURA Disc Brake Lever96
Grip Distance on a MAGURA HS22 Brake Lever97
Grip Distance on a MAGURA HS33 Brake Lever98
Grip Distance on a SHIMANO ST-EF41 Brake Lever99
Grip Distance on a SHIMANO ST-EF41 Brake Lever100
Pressure Point on a MAGURA Brake Lever101
Retracting the Brake Linings102
Gear Shift103
SHIMANO Shifter103
Suspension104
Fork Sag104
Adjusting the Suntour Fork Steel Suspension105
Adjusting the Suntour Fork Air Suspension106
Fork Rebound Damping107
Adjusting the Suntour Fork Rebound Damping108
Lighting109
Adjusting the Lights109
Adjust On-Board Computer111
Attaching the On-Board Computer111
Removing the On-Board Computer111
Securing the On-Board Computer against Removal111
Charging the On-Board Computer Battery112
Changing the System Settings112
Accessories113
Child Seat113
Trailer114
Approval for Trailer with Enviolo Hub114
Approval for Trailer with ROHLOFF Hub115
Mobile Holder115
Tubeless and Airless Tyres115
Suspension Fork Coil Spring115
Pannier Rack115
Panniers and Cargo Boxes115
Personal Protective Equipment and Accessories for Road Safety116
Before each Ride116
Straightening the Quickly Adjustable Stem117
Using the Pannier Rack117
Raising the Kickstand118
Using the Saddle118
Using the Leather Saddle118
Using the Pedals118
Using the Multifunctional Handlebars or Bar Ends118
Using Leather Handles118
Using the Bell118
Using the Battery119
Frame Battery119
Removing the Frame Battery119
Inserting the Frame Battery119
Pannier Rack Battery119
Removing the Pannier Rack Battery119
Inserting the Pannier Rack Battery119
Integrated Battery120
Removing the Integrated Battery120
Inserting the Integrated Battery120
Charging the Battery121
Charging the Dual Battery121
Charging Process When Two Batteries Are Used121
Charging Process When One Battery Is Used121
Using Double Battery Model with a Single Battery Only122
Waking the Battery122
Using Pedelec with the Electric Drive System123
Switching on the Electric Drive System123
Switching off the Electric Drive System123
Using the On-Board Computer124
Attaching the On-Board Computer124
Removing the On-Board Computer124
Securing the On-Board Computer against Removal125
Charging the On-Board Computer Battery125
Charging on the Pedelec125
Charging Using the USB Port125
Using the USB Port126
Switching on the On-Board Computer126
Switching off the On-Board Computer126
Using the Push Assist System126
Using the Riding Light127
Selecting the Level of Assistance127
Journey Information127
Switching the Displayed Journey Information127
Resetting the Journey Information127
Changing the System Settings127
Brake128
Using the Brake Lever128
Suspension and Damping129
Adjusting the Suntour Compression Adjuster130
Gear Shift131
Using the Derailleur Gears131
Parking132
Screwing in the Quickly Adjustable Stem133
Cleaning, Servicing and Maintenance134
Before each Ride138
Checking the Guards138
Checking the Frame138
Checking the Fork138
Checking the Rear Frame Damper138
Checking the Pannier Rack138
Checking Wheel Concentricity138
Checking the Quick Releases138
Checking the Suspension Seat Post138
Checking the Bell139
Checking the Handles139
Checking the USB Cover139
Checking the Lighting139
Checking the Brake139
After each Ride140
Cleaning the Lights and Reflectors140
Cleaning the Suspension Fork140
Caring for the Suspension Fork140
Cleaning the Pedals140
Cleaning the Brake140
Cleaning the Suspension Seat Post140
Cleaning the Rear Frame Damper140
Basic Cleaning141
On-Board Computer and Control Panel141
Rechargeable Battery141
Motor141
Frame, Fork, Pannier Rack, Guards and Kickstand142
Stem142
Handlebars142
Handles142
Leather Handles142
Seat Post142
Saddle142
Leather Saddle143
Tyres143
Spokes and Spoke Nipples143
Hub143
Switching Elements143
Shifter143
Cassette, Chain Wheels and Front Derailleur143
Brake144
Brake Lever144
Brake Disc144
Belt144
Chain144
Chain with All-Round Chain Guard144
Servicing145
Frame145
Fork145
Pannier Rack146
Mudguard146
Servicing the Kickstand146
Stem146
Handlebars146
Handle146
Rubber Handles146
Leather Handle147
Seat Post147
Suspension Seat Post147
Carbon Seat Post147
Leather Saddle147
Hub147

Bosch Intuvia - Page 64

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