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CAME G5000 User Manual

CAME G5000
32 pages
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Automatic barrier
- GARD series
G5000
INSTALLATION OPERATION AND MAINTENANCE MANUAL
En
g
lish
FA00571-EN
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CAME G5000 Specifications

General IconGeneral
Protection ratingIP54
Weight11 kg
Operating Voltage230 V AC
Power supply230V AC
Operating temperature-20°C to +55°C

Summary

Declaration of Incorporation

Manufacturer Information

Details about the manufacturer, Came S.p.a., including address and contact information.

Product Compliance

Lists EU directives and harmonized standards the automatic barrier complies with.

General Precautions for Installers

Safety Instructions

Crucial safety guidelines for installers to follow before, during, and after installation.

Installation Site and Safety Guidelines

Installation Site Requirements

Guidance on selecting suitable installation locations, handling heavy parts, and site demarcation.

Hazard Notification and User Safety

Ensuring residual risks are communicated via pictograms and user training.

Product Description and Specifications

General Description and Intended Use

Details the barrier's construction and its specific application in parking facilities.

Technical Data and Dimensions

Provides key technical specifications, operating limits, and physical dimensions of the G5000.

Component Identification

Parts List

Lists and identifies the main components of the barrier system.

Standard Installation Diagram

Illustrates a typical installation setup with numbered components.

Installation Requirements

Cable Specifications

Details required cable types, minimum thicknesses, and compliance standards for electrical connections.

Tools and Materials

Lists essential tools and materials needed for a safe and compliant installation.

Anchoring Plate Setup

Foundation Preparation

Instructions for digging a hole, setting up tubes, and preparing the foundation for the anchoring plate.

Concrete Installation

Steps for placing the plate, pouring concrete, and allowing it to solidify.

Barrier Cabinet Installation

Positioning and Securing

Guidelines for safely transporting, positioning, and fastening the barrier cabinet.

Initial Checks

Procedures for checking connections and hatches before final assembly.

Barrier Configuration (Left/Right)

Inverting Opening Direction

Detailed steps to reverse the barrier's opening mechanism for right-hand installation.

Adjusting Stops and Motor Phase

Instructions for setting mechanical stops and inverting gearmotor phase for correct operation.

Securing and Boom Attachment

Cabinet Fastening

How to securely fasten the barrier cabinet onto the anchoring plate.

Boom Length Calculation and Fitting

Guidance on calculating boom length and attaching it to the drive shaft.

Boom Balancing Procedure

Spring Configuration

Explains how to adjust the barrier's balance using springs based on boom type and passage width.

Balancing Tables

Provides specific spring configurations (A, B) for various boom models and passage clearances.

Boom Balancing Adjustment

Spring Traction Adjustment

Steps to manually adjust spring tension for proper boom stabilization at 45°.

Final Checks and Lubrication

Ensuring correct spring operation and recommending lubrication after balancing.

Control Panel Overview

Fuse Specifications

Lists fuse ratings for different connections on the control board.

Control Board Components

Identifies and describes the various parts and connectors on the control panel.

Electrical Connections

Wiring Guidelines

Instructions on connecting wires and cables, using cable glands, and avoiding contact with hot parts.

Factory Gearmotor Wiring

Details the pre-connected gearmotor wiring and configuration for right-hand installation.

Power Supply and Signaling

Power Output

Details the power output for accessories and the use of buffer batteries.

Signaling Device Outputs

Explains outputs for luminous cords, flashing lights, and status notification lights.

Control Devices and Connectivity

Device Connections

Instructions for connecting transponder readers, keypads, stop buttons, and antennas.

Accessory Card Installation

Guidance on fitting AF, R800, and R700 decoding cards for enhanced functionality.

Safety Devices: Photocells

Photocell Configuration Options

Details programming options (C1-C9) for photocell behavior during opening and closing.

Photocell Safety Test

Explains the automatic safety test for photocells and error reporting (Er4).

Advanced Photocell and Connectivity Features

Photocell Sleep Mode

Enables energy saving for photocells when the system is in stand-by.

Paired/Alternate/CRP Connection

Instructions for connecting systems for paired, alternate, or Came Remote Protocol operations.

Setting Limit-Switch Points

Vertical Position Adjustment

How to adjust the boom's vertical travel using jointed arm and counter nuts.

Horizontal Position Adjustment

Steps to set the mechanical limit-switch stop for boom's horizontal travel.

Programming Commands and Functions

Programming Interface

Explains the function of the ESC, ENTER, <, and > buttons for navigating menus.

Basic Functions Menu

Details essential functions like Total Stop, Input configuration, and Safety Test.

Advanced Programming Functions

Obstruction and Notification Functions

Covers obstruction detection, encoder, and barrier state notification outputs.

Timing and Speed Control Functions

Details functions for luminous cords, additional light, automatic closing, pre-flashing, operating time, and speed adjustments.

Programming - Speed and System Management

Speed and Sensitivity Settings

Adjustments for closing slow-down speed, calibration, travel sensitivity, and slow-down sensitivity.

Data Management and System Features

Functions for serial connection, saving/reading data, paired mode, peripheral number, and sleep mode.

Programming - User Management and Calibration

Communication and User Operations

Settings for COM speed, user entry, deletion, and parameter transfer.

Boom Type and Calibration Parameters

Configuration for boom type, motor test, travel calibration, and maneuver count.

System Setup and Calibration

Motor Test Procedure

Steps to perform a motor test to check the direction of travel and invert phases if necessary.

Travel Calibration Procedure

Instructions for calibrating the barrier's opening and closing travel limits.

User Management

Registering Users

Procedure for entering new users and associating commands like open-close or pedestrian access.

Deleting Users

Steps for deleting individual users from the system's memory.

Data Backup and Finalization

Memory Roll Operations

Instructions for saving and uploading system data and configuration using a memory roll.

Final Checks and Earth Cable

Procedures for final checks, reconnecting the earth cable, and closing the inspection hatch.

Error Messages and Troubleshooting

Error Code Explanations

Lists common error messages (Er1-Er8, C0, C1/C4/C5/C9) and their meanings.

Problem Resolution Guide

Provides a table of common problems, their references, and checks for resolution.

Alternate Operation Setup

System Configuration for Alternate Mode

Steps for connecting panels, safety devices, and activating functions for alternate operation.

Operating Modes and Commands

Explains commands (ONLY OPEN, PARTIAL/PEDESTRIAN, STEP-STEP) for alternate barrier control.

Paired Operation Setup

System Configuration for Paired Mode

Instructions for connecting panels, safety devices, and deactivating functions for paired operation.

Operating Modes in Paired Operation

Describes operating modes where both booms open or only the master barrier opens.

Dismantling and Disposal Guidelines

Environmental Management System

Information on CAME's Environmental Management System and commitment to safeguarding the environment.

Responsible Disposal

Guidelines for disposing of packaging and product components responsibly and in compliance with laws.

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