MAINTENANCE SCHED ULE
MAINTENANCE SCHEDULE
Make sure to perform proper maintenance at recommended intervals as indicated
in the table s. Some item s of the maintenanc e schedule m ust be perfo rmed in
function of the calendar, regardless of the distance or time of operation.
EVERYYEAROREVERY3000KM(2,000MI)OR200HOURS
(whichever comes first)
EVERYYEAROREVERY1500KM(1,000MI)OR100HOURS
(whichever comes first)
Check fault codes
Perform all items indicated in the pre-ride inspection.
Replace engine oil and filter
Inspect gearbox oil level (HD 8 and HD10 models) and look for contamination (every
3000 km)
Replace gearbox oil (HD8 and HD10 models) (Perform at the first 3000 km)
Inspect and clean engine air filter. Replace if needed
Inspect steering system for abnormal play and damages (column,
rack and pinion,
bellows)
Inspect the tie rod ends and b all joints for play and inspect boots condition
Inspect wheel bearings for abnormal play
Inspect susp ensi on arm bushing and wear plates. Replace if needed.
Inspect CV joints and rubber boots co nd ition (check for abnormal play in the joints and
for cuts in the rubber boots)
Lubricate s uspension arms and stabilizer bar bushings
Inspect and clean the brake system (fluid level, pads, discs, lines, calipers)
Check front diffe rential oil level a
nd rear drive unit (HD5 only) and, look for contamination
and overall condition (vents, mount bolt torque, seals)
Inspect rear final drive oil level (HD5 model s ) and look for contamination and overall
condition (vents, mount bol
t torque, seals)
Inspect battery condition and connections
Inspect propeller shaft U-joints for abnormal play. On HD5, inspect rubber boot
condition
Clean exhaust pipes and muffler area
Clean muffler spark arrester
Adjust valve clearance
Replace fuel vent breather filter
Inspect CVT drive belt and clean CVT pulleys
_______________
99
To Next Page
Loading...
Need help?
General