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1 Table of contents
1 Table of contents....................................................................................................................................... 2
2 General terms of use ................................................................................................................................ 4
3 Safety provisions ....................................................................................................................................... 4
3.1 Special training requirements......................................................................................................... 4
3.2 Limitations to use ........................................................................................................................... 4
3.3 Personal protective equipment....................................................................................................... 5
3.4 Clothing .......................................................................................................................................... 5
3.5 Cleaning, service and maintenance ............................................................................................... 5
3.6 Screening ....................................................................................................................................... 5
3.7 Special conditions .......................................................................................................................... 5
4 General information .................................................................................................................................. 6
4.1 Manufacturer .................................................................................................................................. 6
4.2 Machine information ....................................................................................................................... 6
4.3 Capacity ......................................................................................................................................... 6
4.4 Technical data ................................................................................................................................ 6
4.5 Weight ............................................................................................................................................ 6
4.6 Noise conditions ............................................................................................................................. 6
5 Description of the machine ....................................................................................................................... 7
5.1 Mounting ......................................................................................................................................... 9
5.2 Lift and handling ............................................................................................................................. 9
5.3 Transport/moving the machine ....................................................................................................... 9
5.4 Setup .............................................................................................................................................. 9
5.5 Space requirements ....................................................................................................................... 9
5.6 Electrical connection ...................................................................................................................... 9
5.7 Dismounting/disposal ................................................................................................................... 10
6 Preparation of the machine ..................................................................................................................... 11
7 Operation ................................................................................................................................................ 12
7.1 Common functional problems ...................................................................................................... 12
7.2 Operation ...................................................................................................................................... 12
8 Control – normal operation ..................................................................................................................... 13
8.1 Emergency stop ........................................................................................................................... 13
8.2 Setting and test run ...................................................................................................................... 14
9 Adjustment/setting of the machine .......................................................................................................... 16
9.1 Intake guide, middle guide and overpressure roller ..................................................................... 16
9.2 Nozzles ......................................................................................................................................... 16
9.3 Brushes and screens ................................................................................................................... 17
9.4 Forward drive ............................................................................................................................... 18
9.5 Dismantling side plate and opening lid ........................................................................................ 19
10 Cleaning .................................................................................................................................................. 20
10.1 Components ................................................................................................................................. 20
10.2 The machine................................................................................................................................. 20
11 Maintenance ............................................................................................................................................ 21
11.1 Regular maintenance ................................................................................................................... 21
11.2 Bearings ....................................................................................................................................... 21
11.3 Toothed belts................................................................................................................................ 23
11.3.1 Toothed belt for motor – feed roller ....................................................................................... 23
11.3.2 Toothed belt for forward drive ................................................................................................ 24
11.3.3 Toothed belt for vertical brushes ........................................................................................... 25
11.3.4 Toothed belt for horizontal brushes ....................................................................................... 26
11.4 Lubricating guides/spindles for brush arrangements ................................................................... 27
11.5 Motors, gear and pump ................................................................................................................ 28
11.6 Hoses ........................................................................................................................................... 28
12 Replacing spare parts ............................................................................................................................. 31
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