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ClimateMaster TCH072 - Ground-Loop Heat Pump Applications

ClimateMaster TCH072
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CLIMATEMASTER WATER-SOURCE HEAT PUMPS
Tranquility
®
Compact Belt Drive (TCH/V) Series
Rev.: July 25, 2017
34
ClimateMaster Water-Source Heat Pumps
Ground-Loop Heat Pump Applications
CAUTION! The following instructions represent industry
accepted installation practices for closed loop earth coupled
heat pump systems. Instructions are provided to assist the
contractor in installing trouble free ground loops. These
instructions are recommendations only. State/provincial
and local codes MUST be followed and installation MUST
conform to ALL applicable codes. It is the responsibility of
the installing contractor to determine and comply with ALL
applicable codes and regulations.
Table 2: Antifreeze Percentages by Volume
Low Water Temperature Cutout Setting - CXM Control
When antifreeze is selected, the LT1 jumper (JW3) should
be clipped to select the low temperature (antifreeze
10.0°F [-12.2°C]) setpoint and avoid nuisance faults (see
“Low Water Temperature Cutout Selection” in this
manual). Note: Low water temperature operation
requires extended range equipment.
CAUTION!
CAUTION!
Type
Minimum Temperature for Low Temperature Protection
10°F [-12.2°C] 15°F [-9.4°C] 20°F [-6.7°C] 25°F [-3.9°C]
Methanol
100% USP food grade Propylene Glycol
Ethanol*
25%
38%
29%
21%
25%
25%
16%
22%
20%
10%
15%
14%
* Must not be denatured with any petroleum based product
CAUTION! Ground loop applications require extended range
equipment and optional refrigerant/water circuit insulation.
Pre-Installation -
Prior to installation, locate and mark all
existing underground utilities, piping, etc. Install loops
for new construction before sidewalks, patios, driveways,
and other construction has begun. During construction,
accurately mark all ground loop piping on the plot plan
as an aid in avoiding potential future damage to the
installation.
Piping Installation - The typical closed loop ground
source system is shown in Figure 13. All earth loop
piping materials should be limited to polyethylene fusion
only for in-ground sections of the loop. Galvanized or
steel ttings should not be used at any time due to
their tendency to corrode. All plastic to metal threaded
ttings should be avoided due to their potential to leak
in earth coupled applications. A anged tting should be
substituted. P/T plugs should be used so that ow can
be measured using the pressure drop of the unit heat
exchanger.
Earth loop temperatures can range between 25 and
110°F [-4 to 43°C]. Flow rates between 2.25 and 3 gpm
per ton [2.41 to 3.23 l/m per kW] of cooling capacity is
recommended in these applications.
Test individual horizontal loop circuits before back lling.
Test vertical U-bends and pond loop assemblies prior to
installation. Pressures of at least 100 psi [689 kPa] should
be used when testing. Do not exceed the pipe pressure
rating. Test entire system when all loops are assembled.
Flushing the Earth Loop - Upon completion of system
installation and testing, ush the system to remove all
foreign objects and purge to remove all air.
Antifreeze - In areas where minimum entering loop
temperatures drop below 40°F [5°C] or where piping will
be routed through areas subject to freezing, antifreeze
is required. Alcohols and glycols are commonly used
as antifreeze; however your local sales manager should
be consulted for the antifreeze best suited to your area.
Low temperature protection should be maintained to
15°F [9°C] below the lowest expected entering loop
temperature. For example, if 30°F [-1°C] is the minimum
expected entering loop temperature, the leaving loop
temperature would be 25 to 22°F [-4 to -6°C] and low
temperature protection should be at 15°F [-10°C].
Calculation is as follows:
30°F - 15°F = 15°F [-1°C - 9°C = -10°C].
All alcohols should be premixed and pumped from
a reservoir outside of the building when possible or
introduced under the water level to prevent fumes.
Calculate the total volume of uid in the piping system.
Then use the percentage by volume shown in table
2 for the amount of antifreeze needed. Antifreeze
concentration should be checked from a well mixed
sample using a hydrometer to measure speci c gravity.

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