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ClimateMaster TCH072 User Manual

ClimateMaster TCH072
80 pages
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Tranquility
®
Compact
Belt Drive (TCH/V) Series
Models TCH072 - 120
TCV072 - 300
60Hz - HFC-410A
Installation, Operation
& Maintenance
97B0084N01
Revised: July 25, 2017
Table of Contents
Model Nomenclature 3
General Information 4
TCH Physical Data
(includes unit w/WSE) 6
TCV Physical Data
(includes unit w/WSE) 9
Horizontal Installation 16
TCH Field Conversion of Air Discharge 18
Vertical Installation 21
TCV Field Conversion of Air Discharge 22
TCV072-240 Field Conversion of Air Discharge 23
TCV300 Field Conversion of Air Discharge 26
TCV Field Conversion of Control Box 29
TCV Field Conversion of Water Connections 30
Vertical Condensate Installation 31
Piping Installation 32
Water-Loop Heat Pump Applications 33
Ground-Loop Heat Pump Applications 34
Ground-Water Heat Pump Applications 36
Water Quality Standards 38
Electrical - Line Voltage 39
Electrical - Power Wiring 41
Electrical - Power & Low Voltage Wiring 42
Electrical - Thermostat Wiring 44
Typical Wiring Diagram - TCH/V Units with CXM 45
CXM Controls 49
DXM Controls 50
Safety Features 52
CXM and DXM Controls 53
Blower Adjustment 54
Tensioning V-Belt Drives 55
Blower Sheave Information 56
TCH/V 072 Blower Performance 57
TCH/V 096 Blower Performance 58
TCH/V 120 Blower Performance 60
Blower Performance Data – TCV160 Standard Unit 62
Blower Performance Data – TCV192 Standard Unit 63
Blower Performance Data – TCV240 Standard Unit 64
Blower Performance Data – TCV240 Standard Unit 65
Blower Performance Data – TCV300 Standard Unit 66
Unit Starting and Operating Conditions 67
Piping System Cleaning and Flushing 68
Unit Starting and Operating Conditions 69
Unit Start-Up Procedure 70
Unit Operating Conditions 72
Start-Up Log Sheet 73
Preventive Maintenance 74
Circuit Diagram with Safety Devices 75
Functional Troubleshooting 76
Performance Troubleshooting 77
Warranty (U.S. & Canada) 79
Revision History 80

Table of Contents

Questions and Answers:

ClimateMaster TCH072 Specifications

General IconGeneral
BrandClimateMaster
ModelTCH072
CategoryHeat Pump
LanguageEnglish

Summary

Model Nomenclature

MODEL TYPE

Identifies the unit series and refrigerant type.

CONFIGURATION

Specifies horizontal or vertical unit orientation.

UNIT SIZE

Indicates the cooling/heating capacity of the unit.

General Information

Safety

Crucial warnings, cautions, and notices for safe installation and operation.

Horizontal Installation

Mounting Horizontal Units

Details on attaching hanger brackets and suspending the unit.

TCV072-240 Field Conversion of Air Discharge

Step 3 - Remove (4x) Blower Mount Bolts

Instruction to remove blower mount bolts as part of the conversion.

TCV300 Field Conversion of Air Discharge

Figure 8: TCV300 Top Discharge Steps to Convert to Straight Discharge

Illustrates the steps for converting TCV300 units to straight discharge.

Step 2 - Unattach and lift entire 3 blower sub assembly out of the unit.

Instruction to remove the 3 blower sub-assembly.

Step 3 - Rotate blower assembly 180 degrees. Remove blower sheave and put on opposite side.

Instruction for rotating the blower assembly and moving the sheave.

Step 4 - Attach middle divider.

Instruction to attach the middle divider.

Step 6 - Reattach blower assembly to the front of the unit. Put belt on and retighten.

Instruction to reattach the blower assembly and tension the belt.

TCV Field Conversion of Control Box

Figure 9: TCV160-240 Shown, Typical All TCV Models

Illustrates the control box conversion for TCV models.

TCV Field Conversion of Water Connections

Side to Back Discharge Conversion

Steps for converting water connections, likely related to discharge conversion.

Ground-Water Heat Pump Applications

Open Loop - Ground Water Systems

Description of typical open loop piping for ground water systems.

Water Quality Standards

Guidelines for water quality requirements and scaling potential.

Water Quality Standards

Table 3: Water Quality Standards

Table detailing water quality requirements for coaxial heat exchangers.

Electrical - Line Voltage (Continuation)

Electrical - Power Wiring

CAUTION!

Use only copper conductors for field installed electrical wiring.

Electrical - Power & Low Voltage Wiring

ELECTRICAL - LOW VOLTAGE WIRING

Description of low voltage wiring requirements.

Typical Wiring Diagram - TCH/V Units with CXM

Typical Wiring Diagram - TCH/V Units with MPC

Typical Wiring Diagram - TCH/V Units with DXM

Typical Wiring Diagram - TCH/V Units with LON

CXM Controls

CXM Control

Detailed information on CXM control functions and operation.

DXM Controls

Water coil low temperature limit setting

Setting the low temperature limit for the water coil.

Air coil low temperature limit setting

Setting the low temperature limit for the air coil.

DXM Controls (Continuation)

Table 6c: Accessory DIP Switch Settings

Table summarizing accessory DIP switch configurations.

Safety Features

Safety Features – CXM/DXM Control

Overview of safety features protecting the unit from damage.

Blower Adjustment

Sheave Adjustment

Procedure for adjusting the variable sheave on the fan motor.

Belt Tensioning

Importance of proper belt tension for motor and bearing life.

Belt Tensioning Procedure - TCH/V

Step-by-step instructions for tensioning belts.

Tensioning V-Belt Drives

Tension Measurement Procedure

Steps for measuring belt span and deflection force.

Blower Sheave Information

Table 4a: TCH/V Blower Sheave and Belt Information

Table detailing blower sheave and belt configurations for TCH/V models.

TCH/V 072 Blower Performance

TCH/V 096 Blower Performance

TCH/V 096 Blower Performance (Continued)

TCH/V 120 Blower Performance

TCH/V 120 Blower Performance (Continued)

Blower Performance Data – TCV160 Standard Unit

Blower Performance Data – TCV192 Standard Unit

Blower Performance Data – TCV240 Standard Unit

Blower Performance Data – TCV240 Standard Unit (Continued)

Blower Performance Data – TCV300 Standard Unit

Unit Starting and Operating Conditions

Table 9a: Operating Limits

Table detailing operating limits for cooling and heating.

BEFORE POWERING SYSTEM, please check the following:

A checklist of critical items before powering the system.

Table 9b: Commissioning Limits

Table detailing commissioning limits.

Piping System Cleaning and Flushing

Piping System Cleaning and Flushing

The most important step for proper start-up and efficient operation.

Unit Start-Up Procedure

UNIT OPERATING CONDITIONS

WARNING!

Caution about high voltage presence in the electrical panel.

CAUTION!

Verify water control valves are open to prevent freezing.

Table 10a: TC Coax Water Pressure Drop

Table showing pressure drop data for TC coax heat exchangers.

Unit Operating Conditions

Table 12: Water Temperature Change Through Heat Exchanger

Table showing temperature changes for different water flows.

Start-Up Log Sheet

Preventive Maintenance

Filters

Importance of clean filters for performance and maintenance schedule.

Circuit Diagram with Safety Devices

Functional Troubleshooting

Performance Troubleshooting

Fault

Identification of specific performance issues.

Possible Cause

Listing potential reasons for performance problems.

Solution

Recommended actions to resolve performance issues.

Functional Troubleshooting - I-P Units

Warranty (U.S. & Canada)

LIMITED EXPRESS WARRANTY/ LIMITATION OF REMEDIES AND LIABILITY

Covers the terms and limitations of the express warranty.

GRANT OF LIMITED EXPRESS WARRANTY

Outlines the scope and duration of the warranty.

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