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ClimateMaster TCH072 - User Manual

ClimateMaster TCH072
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Tranquility
®
Compact
Belt Drive (TCH/V) Series
Models TCH072 - 120
TCV072 - 300
60Hz - HFC-410A
Installation, Operation
& Maintenance
97B0084N01
Revised: July 25, 2017
Table of Contents
Model Nomenclature 3
General Information 4
TCH Physical Data
(includes unit w/WSE) 6
TCV Physical Data
(includes unit w/WSE) 9
Horizontal Installation 16
TCH Field Conversion of Air Discharge 18
Vertical Installation 21
TCV Field Conversion of Air Discharge 22
TCV072-240 Field Conversion of Air Discharge 23
TCV300 Field Conversion of Air Discharge 26
TCV Field Conversion of Control Box 29
TCV Field Conversion of Water Connections 30
Vertical Condensate Installation 31
Piping Installation 32
Water-Loop Heat Pump Applications 33
Ground-Loop Heat Pump Applications 34
Ground-Water Heat Pump Applications 36
Water Quality Standards 38
Electrical - Line Voltage 39
Electrical - Power Wiring 41
Electrical - Power & Low Voltage Wiring 42
Electrical - Thermostat Wiring 44
Typical Wiring Diagram - TCH/V Units with CXM 45
CXM Controls 49
DXM Controls 50
Safety Features 52
CXM and DXM Controls 53
Blower Adjustment 54
Tensioning V-Belt Drives 55
Blower Sheave Information 56
TCH/V 072 Blower Performance 57
TCH/V 096 Blower Performance 58
TCH/V 120 Blower Performance 60
Blower Performance Data – TCV160 Standard Unit 62
Blower Performance Data – TCV192 Standard Unit 63
Blower Performance Data – TCV240 Standard Unit 64
Blower Performance Data – TCV240 Standard Unit 65
Blower Performance Data – TCV300 Standard Unit 66
Unit Starting and Operating Conditions 67
Piping System Cleaning and Flushing 68
Unit Starting and Operating Conditions 69
Unit Start-Up Procedure 70
Unit Operating Conditions 72
Start-Up Log Sheet 73
Preventive Maintenance 74
Circuit Diagram with Safety Devices 75
Functional Troubleshooting 76
Performance Troubleshooting 77
Warranty (U.S. & Canada) 79
Revision History 80

Table of Contents

Questions and Answers

  • J
    Julie AdkinsAug 19, 2025
    How to troubleshoot ClimateMaster TCH072 main power problems?
    • E
      Emily DiazAug 19, 2025
      To troubleshoot main power issues with your ClimateMaster Heat Pump, check the line voltage circuit breaker and disconnect. Verify line voltage between L1 and L2 on the contactor. Also, check for 24VAC between R and C on the CXM/DXM, and inspect the primary/secondary voltage on the transformer.
  • R
    richardmanningAug 21, 2025
    What causes high pressure fault (HP Fault Code 2) in a ClimateMaster TCH072 Heat Pump?
    • S
      Shelley ByrdAug 21, 2025
      A high-pressure fault in your ClimateMaster Heat Pump can be caused by reduced or no water flow in cooling, so check pump or valve operation/setting and adjust water flow to the proper rate. If the water temperature is out of range in cooling, bring it within design parameters. Reduced or no air flow in heating can also cause this, so check for a dirty air filter and clean or replace it. Check fan motor operation and airflow restrictions. Also, check for a dirty air coil, too high of external static (check static vs blower table), and air temperature out of range in heating (bring return air temp within design parameters). Check superheat/subcooling vs typical operating condition table. Finally, check switch continuity and operation, and replace if necessary.
  • S
    Sally GonzalesAug 23, 2025
    Why does my ClimateMaster Heat Pump show fault code 6, Condensate?
    • S
      sethfrenchAug 23, 2025
      The Condensate Fault Code 6 on your ClimateMaster Heat Pump indicates a blocked drain (check for blockage and clean the drain), an improper trap (check trap dimensions and location ahead of vent), or poor drainage (check for piping slope away from unit). Check slope of unit toward outlet. Check vent location for poor venting. Check for moisture shorting to air coil. Replace air filter if plugged. Find and eliminate restriction. Increase return duct and/or grille size if there is Restricted Return Air Flow.
  • K
    Kendra RubioAug 26, 2025
    What does fault code 4 (LT1 Water coil low temperature limit) mean on my ClimateMaster TCH072 Heat Pump?
    • D
      deborah23Aug 26, 2025
      Fault Code 4 on your ClimateMaster Heat Pump indicates a low water coil temperature limit. This can be due to reduced or no water flow in heating, so check pump operation or water valve operation/setting. Look for a plugged strainer or filter and clean or replace it. Ensure proper water flow and adjust to the correct rate. Check antifreeze density with a hydrometer if the antifreeze level is inadequate. If the temperature limit setting is improper (30°F vs 10°F [-1°C vs -2°C]), clip JW3 jumper for antifreeze (10°F [-12°C]) use. Bring water temperature within design parameters if it is out of range. Check temperature and impedance correlation per chart.
  • C
    campbellrobertAug 28, 2025
    What does fault code 5 (LT2 Air coil low temperature limit) mean on my ClimateMaster Heat Pump?
    • C
      charlesritterAug 28, 2025
      Fault Code 5 on your ClimateMaster Heat Pump signals a low air coil temperature limit. This could be due to reduced or no air flow in cooling, so check for a dirty air filter and clean or replace it. Check fan motor operation and airflow restrictions. If the external static is too high, check the static vs blower table. If the air temperature is out of range, ensure the entering air temperature is within design parameters. If the temperature limit setting is improper (30°F vs 10°F [-1°C vs -12°C]), normal airside applications will require 30°F [-1°C] only. Check temperature and impedance correlation per chart.
  • R
    Robert BaileyAug 30, 2025
    What causes fault code 3 (Low Pressure / Loss of Charge) on a ClimateMaster TCH072?
    • F
      Fernando WarrenAug 30, 2025
      Fault Code 3 on your ClimateMaster Heat Pump indicates low pressure or loss of charge. This can be caused by insufficient charge, so check for refrigerant leaks. Also, check charge and start-up water flow.
  • B
    Brian MckinneySep 1, 2025
    What to do if my ClimateMaster Heat Pump only runs the fan?
    • P
      Peter GrantSep 1, 2025
      If your ClimateMaster Heat Pump only runs the fan, ensure the thermostat is set for heating or cooling. Check for lockout codes and reset power. Examine the compressor overload and replace it if necessary. Also, inspect the thermostat wiring at the heat pump, and try jumpering Y and R for compressor operation in test mode.
  • B
    bradleydanaSep 4, 2025
    What to do if my ClimateMaster TCH072 unit short cycles?
    • P
      Peter SmithSep 4, 2025
      If your ClimateMaster Heat Pump is short cycling, check and clean the air filter. Reset the power or wait 20 minutes to exit 'test mode'. Also, the unit may be oversized for the space, so check the sizing for the actual load. Inspect the compressor overload and replace if necessary.
  • M
    Michael BirdSep 6, 2025
    What to do if my ClimateMaster TCH072 Heat Pump only compressor runs?
    • A
      Ashley LawrenceSep 6, 2025
      If only the compressor runs on your ClimateMaster Heat Pump, check the G wiring at the heat pump and jumper G and R for fan operation. Jumper G and R for fan operation, and check for line voltage across BR contacts. Check the fan power enable relay operation (if present). Check for line voltage at the motor and inspect the capacitor. Also, check the thermostat wiring at the heat pump, and try jumpering Y and R for compressor operation in test mode. Set for cooling demand and check 24VAC on RV coil and at CXM/DXM board. If the RV is stuck, run high pressure up by reducing water flow and while operating engage and disengage RV coil voltage to push valve. Check for ‘O’ RV setup not ‘B’. Check O wiring at heat pump. Jumper O and R for RV coil ‘click’.
  • B
    Brandon SweeneySep 8, 2025
    What does code 8 (Unit Performance Sentinel) mean on my ClimateMaster Heat Pump?
    • W
      Wendy NelsonSep 8, 2025
      Code 8 (Unit Performance Sentinel) on your ClimateMaster Heat Pump indicates an issue. In heating mode (LT2>125°F [52°C]), check for poor air flow or an overcharged unit. In cooling mode (LT1>125°F [52°C] OR LT2< 40ºF [4ºC]), check for poor water flow or air flow.

Summary

Model Nomenclature

MODEL TYPE

Identifies the unit series and refrigerant type.

CONFIGURATION

Specifies horizontal or vertical unit orientation.

UNIT SIZE

Indicates the cooling/heating capacity of the unit.

General Information

Safety

Crucial warnings, cautions, and notices for safe installation and operation.

Horizontal Installation

Mounting Horizontal Units

Details on attaching hanger brackets and suspending the unit.

TCV072-240 Field Conversion of Air Discharge

Step 3 - Remove (4 x) Blower Mount Bolts

Instruction to remove blower mount bolts as part of the conversion.

TCV300 Field Conversion of Air Discharge

Figure 8: TCV300 Top Discharge Steps to Convert to Straight Discharge

Illustrates the steps for converting TCV300 units to straight discharge.

Step 2 - Unattach and lift entire 3 blower sub assembly out of the unit.

Instruction to remove the 3 blower sub-assembly.

Step 3 - Rotate blower assembly 180 degrees. Remove blower sheave and put on opposite side.

Instruction for rotating the blower assembly and moving the sheave.

Step 4 - Attach middle divider.

Instruction to attach the middle divider.

Step 6 - Reattach blower assembly to the front of the unit. Put belt on and retighten.

Instruction to reattach the blower assembly and tension the belt.

TCV Field Conversion of Control Box

Figure 9: TCV160-240 Shown, Typical All TCV Models

Illustrates the control box conversion for TCV models.

TCV Field Conversion of Water Connections

Side to Back Discharge Conversion

Steps for converting water connections, likely related to discharge conversion.

Ground-Water Heat Pump Applications

Open Loop - Ground Water Systems

Description of typical open loop piping for ground water systems.

Water Quality Standards

Guidelines for water quality requirements and scaling potential.

Water Quality Standards

Table 3: Water Quality Standards

Table detailing water quality requirements for coaxial heat exchangers.

Electrical - Line Voltage (Continuation)

Electrical - Power Wiring

CAUTION!

Use only copper conductors for field installed electrical wiring.

Electrical - Power & Low Voltage Wiring

ELECTRICAL - LOW VOLTAGE WIRING

Description of low voltage wiring requirements.

Typical Wiring Diagram - TCH;V Units with CXM

Typical Wiring Diagram - TCH;V Units with MPC

Typical Wiring Diagram - TCH;V Units with DXM

Typical Wiring Diagram - TCH;V Units with LON

CXM Controls

CXM Control

Detailed information on CXM control functions and operation.

DXM Controls

Water coil low temperature limit setting

Setting the low temperature limit for the water coil.

Air coil low temperature limit setting

Setting the low temperature limit for the air coil.

DXM Controls (Continuation)

Table 6 c: Accessory DIP Switch Settings

Table summarizing accessory DIP switch configurations.

Safety Features

Safety Features - CXM;DXM Control

Overview of safety features protecting the unit from damage.

Blower Adjustment

Sheave Adjustment

Procedure for adjusting the variable sheave on the fan motor.

Belt Tensioning

Importance of proper belt tension for motor and bearing life.

Belt Tensioning Procedure - TCH;V

Step-by-step instructions for tensioning belts.

Tensioning V-Belt Drives

Tension Measurement Procedure

Steps for measuring belt span and deflection force.

Blower Sheave Information

Table 4 a: TCH;V Blower Sheave and Belt Information

Table detailing blower sheave and belt configurations for TCH/V models.

TCH;V 072 Blower Performance

TCH;V 096 Blower Performance

TCH;V 096 Blower Performance (Continued)

TCH;V 120 Blower Performance

TCH;V 120 Blower Performance (Continued)

Blower Performance Data - TCV160 Standard Unit

Blower Performance Data - TCV192 Standard Unit

Blower Performance Data - TCV240 Standard Unit

Blower Performance Data - TCV240 Standard Unit (Continued)

Blower Performance Data - TCV300 Standard Unit

Unit Starting and Operating Conditions

Table 9 a: Operating Limits

Table detailing operating limits for cooling and heating.

BEFORE POWERING SYSTEM, please check the following:

A checklist of critical items before powering the system.

Table 9 b: Commissioning Limits

Table detailing commissioning limits.

Piping System Cleaning and Flushing

Piping System Cleaning and Flushing

The most important step for proper start-up and efficient operation.

Unit Start-Up Procedure

UNIT OPERATING CONDITIONS

WARNING!

Caution about high voltage presence in the electrical panel.

CAUTION!

Verify water control valves are open to prevent freezing.

Table 10 a: TC Coax Water Pressure Drop

Table showing pressure drop data for TC coax heat exchangers.

Unit Operating Conditions

Table 12: Water Temperature Change Through Heat Exchanger

Table showing temperature changes for different water flows.

Start-Up Log Sheet

Preventive Maintenance

Filters

Importance of clean filters for performance and maintenance schedule.

Circuit Diagram with Safety Devices

Functional Troubleshooting

Performance Troubleshooting

Fault

Identification of specific performance issues.

Possible Cause

Listing potential reasons for performance problems.

Solution

Recommended actions to resolve performance issues.

Functional Troubleshooting - I-P Units

Warranty (U.S. & Canada)

LIMITED EXPRESS WARRANTY; LIMITATION OF REMEDIES AND LIABILITY

Covers the terms and limitations of the express warranty.

GRANT OF LIMITED EXPRESS WARRANTY

Outlines the scope and duration of the warranty.

ClimateMaster TCH072 Specifications

General IconGeneral
BrandClimateMaster
ModelTCH072
CategoryHeat Pump
LanguageEnglish

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