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CLIVET WiSAN-PME 1 S User Manual

CLIVET WiSAN-PME 1 S
72 pages
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M0PF00002-00 INST
10-2023
WiSANPME  S
2.1-8.1
Manual
for installation,
and maintenance
gb

Table of Contents

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CLIVET WiSAN-PME 1 S Specifications

General IconGeneral
BrandCLIVET
ModelWiSAN-PME 1 S
CategoryHeat Pump
LanguageEnglish

Summary

Glossary

General Information

About the Manual

Details on the manual's purpose, integral role, and recommended handling for proper installation, use, and maintenance.

Symbols and Safety

Explanation of symbols used in the manual and on the unit for quick and clear information on safe operation.

Recipients of Instructions

Defines the intended users (User, Installer, Technical Support Service) and their responsibilities.

Document Organisation

Describes how the manual is divided into sections, each dedicated to specific recipients.

General Safety Warnings

Crucial safety warnings for operation, installation, and maintenance, emphasizing compliance with regulations.

About R-290 Refrigerant

Installer and Technical Support Warnings

Specific safety warnings for installation and maintenance operations involving flammable refrigerants.

General Refrigerant Warnings

Highlights the flammability of the refrigerant and associated fire risks, emphasizing leak prevention.

Safety Checks and Procedures

Procedures and checks to minimize ignition risks before and during interventions on the system.

Electrical Device Safety Checks

Checks for electrical components to prevent safety risks, including capacitor discharge and exposed wires.

Sealed and Intrinsically Safe Components

Guidelines for fixing sealed and intrinsically safe components to maintain safety in flammable atmospheres.

Wiring Safety

Checks for wiring to ensure it's protected against wear, corrosion, and vibration for safe operation.

Flammable Refrigerant Detection

Prohibits ignition sources for leak detection and specifies limitations on halogen torches.

Leak Detection Methods

Details on using electronic leak detectors, calibration, and suitability for flammable refrigerants.

Removal, Evacuation, and Charging

Procedures for safely removing, evacuating, and charging refrigerant, including safety precautions.

Decommissioning Procedures

Essential steps and considerations for safely decommissioning the unit and its components.

Labelling and Recovery

Requirements for labelling decommissioned units and procedures for safe refrigerant recovery.

Transportation, Storage, and Disposal

Guidelines for safe transportation, storage, and disposal of units according to regulations.

Receipt and Handling

Checks upon receipt of the unit, including refrigerant leak detection and handling instructions.

Safety Area Requirements

Defines the safety area around the unit, prohibiting ignition sources and specifying placement restrictions.

Clearances and Exhaust Air Flow

Specifies required clearances for installation and direction of exhaust air flow for optimal performance.

Product Presentation

Unit Identification

Details on the serial number label and matriculation plate for unit identification and features.

Regulatory Framework

Information on the relevant regulatory framework found in the declaration of conformity.

Intended Use

Specifies the designed applications for the units, including outdoor installation and heating/cooling.

Product Description

Overview of the packaged reversible air/water heat pump for heating, cooling, and DHW production.

Main Components Overview

Diagrams and lists of the main components for different unit sizes (2.1-3.1 and 4.1-8.1).

Hydraulic Module Details

Illustrations and component lists for the hydraulic module, both standard and optional configurations.

Supplied Components

Lists the components included in the unit's package, such as manuals, probes, and fittings.

Compatible Accessories

Indicates that a list of compatible accessories can be found in the technical bulletin.

Before Installation

Installer Prerequisites

Requirements for the installer, including referring to technical data and safety instructions.

Unit Reception

Checks to perform before accepting delivery to ensure no damage and correct materials are supplied.

Storage Guidelines

Recommendations for storing the unit, including temperature and humidity limits to prevent damage.

Handling Procedures

Methods for handling the unit (crane, forklift) and guidelines for safe operation and center of gravity.

Packaging Removal

Step-by-step instructions for safely removing the unit's packaging upon reaching the installation site.

Installation Procedures

Installer Prerequisites

Essential requirements for installers, including safety, electrical system design, and site checks.

Windbreaks for Windy Areas

Guidance on installing windbreaks to prevent operational problems in particularly windy locations.

External Air Probe Protection

Instructions to protect the outdoor air probe from direct sunlight to ensure accurate temperature readings.

Snow Accumulation Protection

Recommendations for raised bases to prevent snow accumulation obstructing air intake and exhaust.

General Installation Diagrams

Illustrative diagrams showing floor and suspended installation configurations for the unit.

Clearance Requirements

Detailed diagrams and specifications for required clearances around the unit for various installation types.

Unit Positioning Guidelines

Guidance on positioning the unit, including the use of anti-vibration mounts and fixing kits.

Condensate Drain Management

Instructions for managing condensate drainage, covering channelled, free drainage, and wall positioning.

Access to Internal Parts

Procedure for accessing internal components by removing removable access panels.

Transport Bracket Removal

Instructions for removing the transport bracket that secures the compressor during transit.

Water Connections

General System Diagram

Schematic showing the overall system layout including the unit, solar panels, DHW tank, and heating system.

Water Connection Prerequisites

Requirements for installers regarding safety instructions and hydraulic system design for water connections.

Water Flow Rate Requirements

Specifies the design water flow rate must meet exchanger operating limits and be guaranteed.

Minimum Water Content

Checks for compliance with minimum water content and considerations for process applications or high thermal loads.

Water Characteristics for Corrosion

Table detailing water quality requirements to prevent copper corrosion, including pH, hardness, and ions.

System Cleaning Before Connection

Instructions for thoroughly cleaning the system to remove residues and impurities before connecting the unit.

Piping Insulation

Guidance on insulating the hydraulic circuit to prevent condensation and heat loss during cooling and winter.

Hydraulic Circuit Antifreeze Protection

Measures to prevent freezing in the hydraulic circuit, including glycol use or heating cables.

Automatic Frost Protection Valves

Installation of automatic valves at lowest points to drain water and prevent freezing, with glycol considerations.

Connection Point Locations

Diagrams showing the position of system supply, pressure relief valve, and system return connections.

Hydraulic Connection Best Practices

Ensures clean piping, proper sealing, material isolation, and prevention of pipe deformation during connection.

Water Filter Installation

Mandatory installation of the supplied water filter, its accessibility, and the prohibition of its removal.

Safety Valve Connection

Procedure for connecting the safety valve outlet to a collection system and ensuring the drain pipe is clear.

Plant Loading and Filling

Steps for charging the system with water, including initial checks and filling until air relief valves operate.

Electrical Connections

Installer Prerequisites

Requirements for installers, including safety, adherence to regulations, and proper cable selection.

Cable Inlet Provisions

Details on cable inlets for high voltage and low voltage cables, and cable entry into the electrical panel.

Power Supply Connection

Ensures correct connection of power supply wires, terminal block tightness, and protective devices.

Three-Phase Unit Wiring

Wiring diagrams for three-phase units, including standard and those with electrical resistance.

Electric Cable Sizing

Tables for selecting correct electric cable sizes based on unit size, FLA, and resistance options.

External Component Connections

Diagrams and terminal block references for connecting external components like boilers, pumps, and sensors.

3-Way Valve Wiring

Wiring configurations for SV1, SV2, and SV3 valves, detailing contact types and protection tripping.

Additional Pump Wiring

Wiring diagrams for additional pumps (P_c, P_o, P_s, P_d) including contact types and cable cross-sections.

Electric Heater Wiring

Wiring details for integrated and external electric heaters (IBH, TBH) with contact type and protection information.

Signal Control Wiring

Wiring for solar thermal signals, defrost/alarm states, integration heat generators, and remote ON/OFF.

Thermostat Connection Methods

Describes three methods for connecting a zone thermostat (ON/OFF, mode change) depending on the application.

Multi-Zone Thermostat Connection

Details for connecting two zone thermostats in a double zone system, managing ON/OFF and Heat-Cool functions.

SMART GRID Integration

Configuration and operation of the SMART GRID system for utilizing excess electricity for DHW.

System Start-up

Preliminary Checks

Essential checks before start-up, including unit installation, power supply isolation, and tension absence.

System Configuration

Reference to the user interface manual for system configuration and advanced feature settings.

Start-up Operations

Serviceman Menu Access

Procedure to access the 'For serviceman' menu for advanced settings and tests.

Actuator Function Test

Instructions for verifying the proper operation of various actuators, with a list of available actuators.

Air Vent Cycle Activation

Procedure to activate the vent cycle for removing air from the hydraulic circuit to prevent malfunction.

Operating Mode Testing

How to verify the correct operation of circulation pump, cooling, heating, and DHW modes.

Minimum Flow Rate Check

Procedure to verify the minimum flow rate is guaranteed in different situations using bypass valve settings.

Maintenance

Maintenance Prerequisites

Requirements for technical support personnel performing maintenance, including safety and training.

Maintenance Check List

A table outlining maintenance tasks and their recommended intervention frequency (1, 6, 12 months).

Unit Booklet

Recommendation to create a unit booklet for recording interventions and aiding troubleshooting.

Standby Mode and Frost Risk

Guidance for long periods of inactivity, including turning off power and preventing frost risk.

Emptying the System

Procedure for safely emptying the system, requiring unit shutdown and disconnection from power.

Structure Cleaning

Instructions for cleaning the unit's structure, emphasizing frequency and suitable cleaning agents.

Air Side Exchanger Cleaning

Guidance on cleaning the air side exchanger for optimal thermal exchange, recommending regular cleaning.

Water Pressure Check

Ensures water pressure is adequate and provides instructions for adding water if necessary.

Water Filter Maintenance

Instructions for checking and cleaning the water filter, emphasizing the importance of its presence.

Safety Valve Inspection

Checks for safety valve leakage and ensures the pressure relief pipe is correctly positioned and unobstructed.

Electrical Panel Inspection

Visual inspection of the electrical panel, checking connections tightness and cleanliness for safety.

Glycol Usage and Checks

Annual checks for glycol concentration and pH value, with actions for low pH indicating inhibitor depletion.

Decommissioning

Unit Disconnection and Recovery

Procedures for safely disconnecting the unit, recovering refrigerant gas and antifreeze solutions.

WEEE Information

Information on Waste Electrical and Electronic Equipment (WEEE) disposal according to EU directives.

Residual Risks

General Risk Situations

Identifies common situations not controlled by the manufacturer that pose risks to people or things.

Danger Zone Identification

Defines the danger zone within the unit accessible only with deliberate removal of protections.

Handling Safety

Precautions during handling operations to prevent drops or tipping, and compliance with regulations.

Installation Risks

Potential risks from incorrect installation, including leaks, fire, and structural instability.

Moving Parts Hazards

Warnings about contact with moving parts like fans or transmissions, requiring safety precautions.

Refrigerant Handling Risks

Risks associated with refrigerant intervention, including expulsion, intoxication, and explosion hazards.

Hydraulic Parts Risks

Potential risks from defects in tubing or attachments, leading to leaks or water projection.

Advanced Applications

Units Connected in Cascade

Information on the cascade function, supporting up to 6 units (1 Master, 5 Slaves) with connection details.

Backup Master Unit Configuration

Procedure to configure a backup master unit to prevent interruption and ensure system continuity.

Technical Data

Heating Performance Data

Tables detailing heating performance metrics (capacity, power input, COP, flow rate) at various conditions.

Cooling Performance Data

Tables detailing cooling performance metrics (capacity, power input, EER, flow rate) at various conditions.

ErP Energy Efficiency Data

Energy efficiency data (SCOP, energy class, ηs) for heat pumps under average and low temperature conditions.

Technical Characteristics

Specifications for compressor, oil, refrigerant, and fan performance across different unit sizes.

Sound Levels

Data on sound power and sound pressure levels for heating and cooling modes at different operating stages.

Operating Range Charts

Graphical representation of the unit's operating ranges for cooling and heating/DHW based on water and external temperatures.

Dimensional Specifications

Diagrams and tables showing unit dimensions, weights, and required functional spaces for installation.

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