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Conair 1836 User Manual

Conair 1836
166 pages
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18 Series Granulators
Corporate Office: 724.584.5500 l Instant Access 24/7 (Parts and Service): 800.458.1960 l Parts and Service: 814.437.6861
U S E R G U I D E
UGG056-0517
www.conairgroup.com

Table of Contents

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Conair 1836 Specifications

General IconGeneral
BrandConair
Model1836
CategoryLaboratory Equipment
LanguageEnglish

Summary

Technical Specification

Functional Description

Safety system

Details the safety features designed to prevent injury during operation.

Security

Safety system

Explains the integrated safety system for preventing hazardous contact.

Markings on the granulator and optional equipment that stipulate caution

Details safety markings and their meanings on the equipment.

Parts of the safety system

Lists and describes the individual components of the safety system.

Functional description of parts of the safety system

Explains how specific safety system components function.

Emergency stop

Details the operation and reset procedure for the emergency stop.

Safety switches

Explains the function of safety switches for door and bin interlocks.

Standstill monitor

Details the standstill monitor's role in ensuring cutter stoppage.

Safety instructions

Provides essential safety measures for operating the granulator.

Safety instructions and safety measures during operation

Lists precautions for safe operation, including emergency stops.

Safety instructions and safety measures concerning the electrical system

Outlines safety procedures for electrical installations and maintenance.

Safety instructions and safety measures with regard to cleaning, maintenance and service

Details safety precautions for cleaning, maintenance, and service tasks.

Personal safety equipment

Recommends personal protective equipment for safe operation.

Safety instructions and caution when changing knives

Provides critical safety guidelines for knife replacement procedures.

Maintenance

Electrical connection

Details the procedure for connecting the granulator to the power supply.

Check the direction of rotation of the granulator motor

Procedure for verifying the granulator motor's rotation direction.

Check the direction of rotation of the blower motor

Procedure for verifying the blower motor's rotation direction.

Actions before the first start

Pre-start checks and procedures before initial operation.

Check before the first start

Key checks to perform prior to the initial startup.

Two hours after first start

Checks to perform after the initial two hours of operation.

20 - 30 hours after first start

Post-operation checks required after 20-30 hours.

Open the cutter house door, hopper, granule bin and screen box

Procedure for safely opening major components of the granulator.

Open the cutter house door

Step-by-step guide to opening the cutter house door.

Close the screen box, granule bin, cutter house door and hopper

Procedure for safely closing the granulator's main components.

Operation and Daily Maintenance

Start and stop

Instructions for starting and stopping the granulator safely.

Stoppage and overloading of granulator

Troubleshooting steps for stoppages and motor overloading.

Stoppage in cutter housing

Procedure to follow if the cutter jams or is overloaded.

Cleaning

Procedure for cleaning the granulator.

Fault finding

Troubleshooting guide for common granulator malfunctions.

The granulator does not start

Steps to diagnose why the granulator fails to start.

The granulator stops for some unaccountable reason

Troubleshooting steps when the granulator stops unexpectedly.

The cutter house door can not be opened

Diagnosing issues preventing the cutter house door from opening.

The hopper can not be opened

Diagnosing issues preventing the hopper from opening.

Service

Knife changing

Comprehensive guide for safely changing granulator knives.

To change the knives

Step-by-step procedure for removing and replacing knives.

Removing of knives

Detailed instructions for removing rotating and fixed knives.

Installing of knives

Guidelines for properly installing new or sharpened knives.

Pre-setting of knives

Steps for pre-setting knives before installation.

Installing of rotating knives

Instructions for installing rotating knives to ensure balance.

Check the knife installation

Final checks after knife installation, including torque and clearance.

Grinding of knives

Procedure for sharpening granulator knives.

Cutter lock

Details on the cutter lock function, inspection, and damper replacement.

Wiring Diagram

Current sensing relay

Explains the function and settings of the current sensing relay.

Transport, Lifting, and Storage

Service and maintenance schedule

Inspection

Log for recording weekly inspection checks.

Knife changing

Log for recording knife changing operations and related checks.

Malfunctions

Log for recording and addressing machine malfunctions.

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