CSC RX3 - Suspension System

CSCRX3ServiceManual
www.CSCMotorcycles.com
25
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ClutchTroubleshootingandMaintenance
Item Symptom Cause VehicleEffect MaintenanceAction
Clutchcable Breaks Wear,improper
adjustment,
inadequate
lubrication
Clutchwillnotdisengage Replaceclutchcable
Clutchcable Sticksorgrabs Wear,improper
adjustment,
inadequate
lubrication
Difficultclutchoperation Lubricateorreplace
clutchcable
Clutch Slips Incorrectengineoil,
wornclutchplates,
improperclutch
adjustment
Lossofpower
transmission,engineover
revving
Adjustclutch,check
engineoil,replace
clutchplates
Clutchlever Too littleortoomuch
playatclutchlever
Incorrectclutch
adjustment,worn
clutchplates
Clutchengagesearly,or
clutchslips
Adjustclutch
Difficult
shifting
Transmissiondoes
notshiftsmoothly
Incorrectclutch
adjustment
Difficultshifting Adjustclutch
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Additionally,aclutchtroubleshootingdiagramisprovidedbelow.
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Slideofautomaticandwett
yp
emulti‐discclutch
Inspectiftheclutchisadjustedproperly
No
Yes
Inspectiftheclutchspringisofuniformelasticity
Adjustagain
No
No
Yes
Replaceoilorreplaceclutc h
Inspectifthedrivinghubtooth
spaceandthedrivenhubtooth
spacearewornandshapedas
zigzag
Replacethecompleteset
ofclutchsprings
No
Yes
Repairorreplace
[1]Inspectifthepressingboltofclutchspringisloosened
[2]Inspectiftheclutchfrictionplateisburnedorhighlyworn
[3]Inspectiftheclutchspringisofsufficientelasticity
[4]Inspectifthepressureplateoftheclutchdrivenhubandthecontactendfacebetweenthe
clutchpressure
plateandtheclutchfrictionplatearehighlyworn.
[5]Inspectifthedrivenelementofclutchiswornanddeformed.
[6]Inspectifthedisconnectioncamshaft,thedisconnectionpullrodoftheclutchandotherclutchoperation
mechanism
p
artsarehi
g
hl
y
worn.
Slippingorincompletedisconnectionofclutch