CSC RX3 - Parts Inspection; Maintenance Adjustments

CSCRX3ServiceManual
www.CSCMotorcycles.com
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agentfirst,thencleanthemwithabrush,andthenrinsethemwithhotwater.
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PartsInspection
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Partsshouldbeinspectedaftertheyarecleaned.Thepurposeofinspectionistocheckifthepartsneed
toberepairedorreplaced.Therearethreeinspectionmethods:Directinspection,measurement
inspection,
anddetectioninspection.
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 Directinspectiondoesn’trequireanyinstrumentsorothertools.Itchecksandjudgescondition.
 Measurementinspectioninspectsforsizechangesandshapechangesofthepartswithgages
andinstrumentstoconfirmtheirdimensions.Thismethodhashighaccuracy,butbeforethe
inspectionyoumust
checktheprecisionofthegagesandinstruments.
 Detectioninspectioninvolvesinspectingforhiddendefects.Duringmaintenance,theoil‐
immersedhammeringmethodisco mmonlyused,whichissimpleandconvenient.Soakthepart
intheoilforafewminutes,takeitoutandrubitssurfacedry,sprinkletalcum
powderevenly
overthesurface,andknockonitsnon‐workingsurfacegentlywithahammer.Iftheparthasany
cracks,theoilinsidethecrackwillwickoutanddyethetalcumpowderyellow.Ayellowlinewill
appearatthecrack.
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MaintenanceAdjustments
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TheCSCRX3motorcycle
requiresadjustmentsinthefollowingareas:
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 Theclutchmustbeadjustedaccordingtothemaintenanceinstructionsincludedin thismanual.
Themainadjustmentfeaturestheclutchhandlefreetravel(¼to½inch),andtheclutchcable
adjustingmechanism.ThisServiceManualpresents theprocedureforclutchadjustment.
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 Adjustmentoftheelectrichornaffectsvolumeandtone.Thevolumeoftheelectrichornis95
to105dB.Ifthevolumeortoneistoohighortoolow,youcanadjustthehornwiththe
adjustingscrewatitsback,asexplainedinthisServiceManual.
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 Thethrottlecableadjustmentisperformedatthethrottle.Thethrottleshouldhave2to5
degreesoffreerotation.ThisadjustmentispresentedinthisServiceManual.
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 Thedrivechainisadjustedbypositioningandaligningtherearwheel.Thedrivechainshould
have¾to1
¼inchoffreeplay.Thedrivechainadjustmentproce dureisexplainedinthis
ServiceManual.
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 Thevalvesshouldbeadjustedtoagapof0.04mmto0.08mm.ThisServiceManualpresents
theprocedureforadjustingtheRX3motorcycle’svalve.
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 Tirepressureshouldbemaintainedat33psi
forthefronttire,and35psiforthereartire.
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