16-3
STARTER SYSTEM
DISASSEMBLY
● Remove the starter motor cable.
● Before disassembling the starter motor mark the
position of the case and cover so the starter can be
assembled correctly later.
● Loosen the starter motor case bolts and remove the
motor cover.
INSPECTION
● Check for continuity of the starter motor case.
-Between cord terminal“⊕” and bracket“⊖”: normal
if no continuity.
-Between cord terminal and brush : normal if there is
continuity.
● If abnormal, replace with a new one.
● Loosen the brush terminal setting nut, remove the
brush holder set.
● Check for continuity between “⊕” and “⊖” terminals
of the brush holder.
● If there is continuity, replace with a new one.
STARTER MOTOR
REMOVAL
● Release the seat lock with the main key.
● Remove the luggage box. (⇨3-3)
● Remove the starter motor cable from the starter
magnetic switch.
● Loosen the 2 flange bolts securing the engine case,
remove the battery earth cable and starter motor.
● Install in the reverse order of removal.
·Always turn the ignition switch OFF before
servicing the starter motor. The motor could
suddenly start, causing serious injury.
·Accurately tighten the battery earth cable.
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