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Danfoss PLUS+1 Series

Danfoss PLUS+1 Series
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MAKING MODERN LIVING POSSIBLE
Technical Information
PLUS+1®
Controller Family
powersolutions.danfoss.com

Table of Contents

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Danfoss PLUS+1 Series Specifications

General IconGeneral
Temperature Range-40°C to +85°C
Ingress ProtectionIP67
Communication InterfacesCAN, Ethernet, USB, RS232, RS485
Operating SystemPLUS+1 GUIDE
Programming LanguagePLUS+1 GUIDE (Graphical User Integrated Development Environment)
MemoryFlash, RAM
InputsAnalog, Digital
OutputsPWM, High-Side
ProtectionOvervoltage, Undervoltage, Reverse Polarity, Short Circuit
Operating Voltage8-32 VDC

Summary

Revision History

Table of Revisions

Lists changes made to the document over different dates and their corresponding revision codes.

About This Manual

Product Overview

PLUS+1 Family of Mobile Machine Management Products

Overview of the PLUS+1 controllers and expansion modules for off-highway vehicles.

User Liability and Safety Statements

OEM Responsibility

Defines the responsibilities of the Original Equipment Manufacturer (OEM) for Danfoss products.

InputsOutputs Types and Specifications

Digital (DIN) Input Specifications

Specifies voltage thresholds, response times, and impedance for digital input pins.

Analog (AIN) Input Specifications

Details voltage ranges, precision, and impedance for analog input pins.

AnalogTemperatureRheostat Input Types

Covers input configurations for analog, temperature, and rheostat functions.

DigitalAnalogFrequency Inputs (Excluding IX012-010, IX024-010)

Characteristics of digital, analog, and frequency inputs for specific module types.

DigitalAnalogFrequency Inputs (IX012-010, IX024-010)

Details digital, analog, and frequency input characteristics for IX012-010 and IX024-010.

DigitalAnalog4-20 mA Inputs

Specifications for inputs configured for 4-20mA current signals.

Digital (DOUT) Output

Details on standard digital output functionality and current ratings.

DigitalPVG Reference Power (DOUTPVGpwr) Output

Information on digital outputs providing reference power for PVG valves.

High Current Digital (HDOUT) Output

Specifications for high current digital outputs capable of sourcing up to 6A.

Pulse Width Modulated (PWMOUTDOUTPVGOUT) Output

Details on PWM outputs for proportional control, including operating modes.

High Current Pulse Width Modulated (HPWMOUTDOUT) Output

Information on high current PWM outputs, unique to MC038-010 controller.

MC038-010, MC088-XXX Output Pin Power Supply

Explains the different output pin power supply designs for specific controller models.

Controller Area Network Specifications

CAN Ports and System Design

Details CAN port specifications, system design considerations, and warnings.

Terminating Resistor

Specifies the required resistance for proper CAN bus termination.

CAN Bus Installation

Guidelines for installing the CAN bus, including voltage limits and shielding.

Expansion Module CAN Bus Loading

Estimates memory and communication resource usage for expansion modules.

Product Ratings

Power Supply and Current Ratings

Specifies module supply voltage ranges and maximum current ratings.

MC038-010 Power Supply Recommendations

Wiring and power supply recommendations for the MC038-010 controller.

MC038-010 Sleep Mode Operation

Describes the sleep mode feature and its current consumption for the MC038-010.

Sensor Power Supply Ratings

Details specifications for dedicated sensor power supply and ground pins.

PVG Valve Power Supply

Information on power supply provision for Danfoss PVG valve electronics.

EEPROM WriteErase Cycle Ratings

Specifies the write/erase cycle endurance for EEPROM and FRAM memory.

Vault Memory

Describes the serial flash vault memory for application logging.

FRAM Memory Characteristics

Details FRAM memory features, including high write endurance for datalogging.

General Product Ratings

Lists general operating and storage temperature, voltage, and current ratings.

Environmental Testing Criteria

Outlines the standards and conditions for environmental testing of PLUS+1 modules.

PLUS+1 Module Environmental Testing Criteria

Details specific environmental tests like thermal cycle, humidity, and degree of protection.

Chemical Environment Resistance

Specifies resistance to chemical environments based on industry standards.

Mechanical Environment Durability

Details durability against vibration, bump, shock, and free fall.

ElectricalElectromagnetic Compatibility

Covers EMC emission, immunity, ESD, transients, and short circuit protection.

Modules Housing Design

Describes the tamper-proof assembly of PLUS+1 module housings.

Product Installation and Start-up

Mating Connector Information

Provides part numbers and details for Deutsch mating connectors for PLUS+1 modules.

Product Installation and Mounting

Details methods for installing PLUS+1 modules, including stacking and orientation.

Machine Diagnostic Connector

Recommends installing a diagnostic connector for software uploads and service.

Grounding Requirements

Specifies the importance of proper grounding for electronic control systems.

Hot Plugging Guidelines

Advises to turn off power before connecting PLUS+1 modules to mating connectors.

Recommended Machine Wiring Guidelines

Provides best practices for wiring PLUS+1 modules in machine applications.

Welding Procedures for Machines with PLUS+1 Modules

Recommends procedures for welding on machines equipped with PLUS+1 modules.

PLUS+1 USBCAN Gateway

Explains the function and setup of the PLUS+1 USB/CAN gateway for PC communication.

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