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VLT AQUA FC 202
Danfoss VLT AQUA FC 202 Design Guide
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T
able 69: 380–480 V
, Enclosure Sizes A, B, and C
Enclosure
Po
wer [kW (hp)]
Recommended
fuse size
Recommended
maximum fuse
Recommended circuit break
-
er Moeller
Maximum trip
level [
A]
A2
1.1–3.0 (1.5–4.0)
gG-10
gG-25
PKZM0-25
25
4.0 (5.0)
gG-16
A3
5.5–7.5 (7.5–10.0)
gG-16
gG-32
PKZM0-25
25
A4
1.1–3.0 (1.5–4.0)
gG-10
gG-32
PKZM0-25
25
4.0 (5.0)
gG-16
A5
1.1–3.0 (1.5–4.0)
gG-10
gG-32
PKZM0-25
25
4.0–7.5 (5.0–10.0)
gG-16
B1
11–18 (15–24)
gG-40
gG-80
PKZM4-63
63
B2
22 (30)
gG-50
gG-100
NZMB1-A100
100
30 (40)
gG-63
B3
11–18 (15–24)
gG-40
gG-63
PKZM4-50
50
B4
22 (30)
gG-50
gG-125
NZMB1-A100
100
30 (40)
gG-63
37 (50)
gG-80
C1
37 (50)
gG-80
gG-160
NZMB2-A200
160
45 (60)
gG-100
55 (75)
gG-160
C2
75 (100)
aR-200
aR-250
NZMB2-A250
250
90 (125)
aR-250
C3
45 (60)
gG-100
gG-150
NZMB2-A200
150
55 (75)
gG-160
gG-160
C4
75 (100)
aR-200
aR-250
NZMB2-A250
250
90 (125)
aR-250
T
able 70: 525–600 V
, Enclosure Sizes A, B, and C
Enclosure
Po
wer [kW (hp)]
Recommended
fuse size
Recommended
maximum fuse
Recommended circuit break
-
er Moeller
Maximum trip
level [
A]
A2
1.1–4.0 (1.5–5.0)
gG-10
gG-25
PKZM0-25
25
A3
5.5 (7.5)
gG-10
gG-32
PKZM0-25
25
7.5 (10)
gG-16
A5
1.1–5.5 (1.5–7.5)
gG-10
gG-32
PKZM0-25
25
7.5 (10)
gG-16
B1
11 (15)
gG-25
gG-80
PKZM4-63
63
AJ300847815559en-000101 / 130R0337 | 127
Danfoss A/S © 2020.09
Electrical Installation
Consider
ations
VL
T® AQU
A Drive FC 202
Design Guide
126
128
Table of Contents
Table of Contents
3
Additional Resources
11
Document Version
11
Introduction
11
Trademarks
11
Purpose of this Design Guide
11
Safety
12
Safety Symbols
12
Qualified Personnel
12
Approvals and Certifications
13
Regulatory/Compliance Approvals
13
Typical Product Approvals and Certifications for VLT® Drives
13
Erp Directive
14
Eac
14
UL Listing
14
Ukrsepro
15
RCM Mark Compliance
15
Export Control Regulation
15
Enclosure Protection Rating
15
UL Type Standard
15
IP Standard
16
Product Overview of the VLT® AQUA Drive FC
17
Product Family Overview
17
VLT® Drives
17
Advantages of Using AC Drives in Pump and Fan Applications
21
Example of Energy Savings
22
Valve Control Versus Speed Control of Centrifugal Pumps
23
Example with Varying Flow over 1 Year
25
Improved Control
26
Star/Delta Starter or Soft Starter Not Required
27
Power Drive Systems
27
Ecodesign for Power Drive Systems
27
Software Tools
28
Product Overview
30
Overview of Drives Systems
30
Filter Options
30
Protection of Motor Insulation
30
Supported Motor Types
31
Bearing Currents and Shaft Voltage
31
Reduction of High-Frequency Electromagnetic Noise in Motor Cables
31
Reduction of Motor Acoustic Noise
31
Bearing Currents
32
Functional Safety
34
Protection of Personnel and Equipment
34
Safety Functions
35
Maintenance Functions
35
Product Features
37
Automated Operational Features
37
Automatic Energy Optimization
37
Short-Circuit Protection
37
Overvoltage Protection
38
Missing Motor Phase Detection
38
Mains Phase Imbalance Detection
38
Service Switch on the Output
38
Overview of Automatic Derating
39
Automatic Derating
39
Locked Rotor Protection
39
Overload Protection
39
Sine-Wave Filter Fixed Mode
40
Overview Table
41
High Motor Load
42
High Voltage on the DC Link
42
Low Motor Speed
42
High Internal Temperature
43
Temperature-Controlled Fans
44
Galvanic Isolation of Control Terminals
44
EMC Compliance
44
Automatic Switching Frequency Modulation
44
Resonance Damping
44
Power Fluctuation Performance
44
Automatic Derating for High Switching Frequency
44
Current
44
Motor Thermal Protection
45
Automatic Motor Adaptation (AMA)
45
Custom Application Features
45
Run Permissive
45
Sleep Mode
45
Motor Thermal Protection for Ex-E or Ex-N Motors
46
Mains Dropout
47
Built-In PID Controller
47
Automatic Restart
47
Flying Start
48
Full Torque at Reduced Speed
48
Frequency Bypass
48
Motor Preheat
48
Programmable Set-Ups
48
Smart Logic Controller
48
SLC Application Example - Setting up a Ramp-Up/Ramp-Down Sequence
50
RS Flip Flops
51
Timers
52
Preconditions and Special Conditions
53
Load Sharing
53
Dynamic Braking
53
Safe Torque off
53
Combinations of Enclosure Sizes
54
Options and Accessories Overview
56
Introduction
56
VLT® FC Series Options Concept
56
VLT® Fieldbus Options
57
VLT® Functional Extensions
57
VLT® Programmable Controllers
58
License Features
58
VLT® Power Options
58
VLT® Harmonic Filters
58
VLT® Sine-Wave Filters
59
VLT® Du/Dt Filters
59
VLT® Common-Mode Filters
59
VLT® Brake Resistors
59
Panel through Mounting Kits for VLT® FC Series Enclosure Sizes A, B, and C (IP21)
60
Kits and Accessories
60
VLT® Line Reactors
60
IP21/NEMA Type 1 Enclosure Kits for VLT® FC Series Enclosure Sizes A, B, and C
61
Mounting Brackets for VLT® FC Series Enclosure Sizes A5, B1, B2, C1, and C2
65
Remote Mounting Kits for LCP
66
Remote Mounting Kit for LCP 102 and LCP 103 with Cover for Outdoor Mounting
66
Panel Mounting Kit for LCP 102, LCP 101, and LCP
68
VLT® Wireless Communication Panel LCP
69
Specifications
71
Electrical Data
71
Mains Supply 1X200-240 V AC
71
Mains Supply 3X200-240 V AC
72
Mains Supply 1X380-480 V AC
76
Design Guide Specifications
77
Mains Supply 3X380-480 V AC
77
Efficiency (3)
80
Mains Supply 3X525-600 V AC
82
Continuous (1X441-480 V) [A]
84
Intermittent (1X441-480 V) [A]
84
Applies for Dimensioning of Drive Cooling. if the Switching Frequency Is Higher than the Default Setting, the Power Losses May Increase. LCP and
86
Efficiency Measured at Nominal Current. for more Detailed Efficiency Values and Part Load Losses According IEC/EN 61800-9-2 Refer to Mydrive Ecos
86
High/Normal Overload
86
Ho no Ho no Ho no Ho no Ho no
86
Mains Supply 3X525-690 V AC
86
Mart on Www. Danfoss.com. for Efficiency Class See 8.4.1 Environment
86
Maximum Pre-Fuses [A]
86
Measured Using 5 M (16 Ft) Shielded Motor Cables at Rated Load and Rated Frequency. for more Detailed Efficiency Values and Part Load Losses Ac
86
Type Designation
86
Typical Shaft Output [Kw]
86
Continuous (3X380-440 V) [A]
87
Maximum Input Current
87
Intermittent (3X380-440 V) [A]
89
Intermittent (3X441-480 V) [A]
89
Mains Supply
89
Ambient Conditions
90
Environment
90
Motor Output (U, V, W)
90
Motor Output and Motor Data
90
Torque Characteristics, High Overload
90
Torque Characteristics, Normal Overload
90
Cable Lengths and Cross-Sections for Control Cables
91
Cable Specifications
91
Control Input/Output and Control Data
91
Digital Inputs
91
Analog Inputs
92
STO Terminal 37 (Terminal 37 Is Fixed PNP Logic)
92
Analog Output
93
Control Card, +10 V DC Output
93
Control Card, 24 V DC Output
93
Digital Outputs
93
Pulse Inputs
93
Control Card Performance
94
Control Card, RS485 Serial Communication
94
Control Card, USB Serial Communication
94
Control Characteristics
94
Relay Outputs
94
Connection Tightening Torques
95
Power Ratings, Weight, and Dimensions
95
Gases
100
Mechanical Installation Considerations
100
Operating Environment
100
Storage
100
Dust
101
Outdoor Installation in Freezing Temperature Environments
101
Potentially Explosive Atmospheres
102
Derating
103
Derating for Low Air Pressure
103
Derating for Running at Low Speed
103
Maintenance
103
Vibration and Shock
103
Electrical Installation Considerations
105
Safety Instructions
105
Wiring Schematic
107
Connections
109
Power Connections
109
Grid Connection
110
Brake Cable Connection
111
DC Bus Connection
111
Load Sharing Connection
111
Cables
112
EMC-Correct Cables
112
Grounding
112
Safety Ground Connection
112
Preparing Cable Entry Holes
113
Specifications of Entry Holes
113
Entry Holes, Enclosure Size
114
Entry Holes, Enclosure Size
115
Entry Holes, Enclosure Size A4, IP55 Threaded Gland Holes
115
Entry Holes, Enclosure Size
116
Entry Holes, Enclosure Size A5, IP55 Threaded Gland Holes
116
Entry Holes, Enclosure Size
117
Entry Holes, Enclosure Size
118
Entry Holes, Enclosure Size B1, IP55 Threaded Gland Holes
118
Entry Holes, Enclosure Size
119
Entry Holes, Enclosure Size B2, IP55 Threaded Gland Holes
119
Entry Holes, Enclosure Size
120
Entry Holes, Enclosure Size
121
Tightening Torques for Cover
121
Control Wiring and Terminals
122
Shielded Control Cables
122
Control Terminal Types
123
Wiring to Control Terminals
123
Terminal Descriptions
124
Fuse Recommendations
125
Fuses and Circuit Breakers
125
CE Compliance
126
UL Compliance
129
Relays
134
Motor
135
Motor Thermal Protection
136
Parallel Connection of Motors
136
Braking
138
Motor Bearing Currents
138
Motor Insulation
138
Selection of Brake Resistor
138
Control with Brake Function
141
Leakage Current
141
Residual Current Device
141
Using a Residual Current Device (RCD)
143
Acoustic Noise and Airflow
144
Efficiency
144
Du/Dt Conditions
145
Electromagnetic Compatibility (EMC) Overview
146
EMC Test Results
146
Emission Requirements
148
Immunity Requirements
148
EMC Compatibility
150
EMC-Compliant Installation
151
Harmonics Analysis
153
Harmonics Overview
153
Effect of Harmonics in a Power Distribution System
154
IEC Harmonic Standards
155
Harmonic Results (Emission)
156
Harmonic Calculation
157
Harmonic Mitigation
157
Line Reactors
157
Basic Operating Principles
159
Control Principle
159
Drive Controls
159
Introduction
159
Local (Hand On) and Remote (Auto On) Control
159
Reference Limits
161
Control Principle
163
Control Structure Closed Loop
163
Control Structure Open Loop
163
Application Examples
165
Basic I/O Configurations
165
Wiring Configuration for Automatic Motor Adaptation (AMA)
165
Wiring Configuration for Automatic Motor Adaptation Without T27
166
Wiring Configuration: Speed
166
Wiring Configuration: Feedback
168
Wiring Configuration: Run/Stop
170
Wiring Configuration: Start/Stop
172
Wiring Configuration: External Alarm Reset
174
Wiring Configuration: RS485
175
Wiring Configuration: Motor Thermistor
176
Wiring Configuration for a Relay Setup with Smart Logic Control
177
Drive Configurator
178
How to Order a Drive
178
Type Code
178
Language Packages
180
Order Numbers for Options and Accessories
181
Order Numbers for Options for Slot a
181
Order Numbers for Options for Slot B
181
Order Numbers for Options for Slot C
181
Order Numbers for Miscellaneous Hardware
182
Order Numbers for Options for Slot D
182
Order Numbers for Local Control Panel Options
184
Order Numbers for PC Software
184
Ordering of VLT® Brake Resistors MCE
184
Order Numbers for Brake Resistors, T2, Horizontal Braking 10% Duty Cycle
185
Order Numbers for Brake Resistors, T2, Vertical Braking 40% Duty Cycle
186
Order Numbers for Brake Resistors, T2, Flat-Pack for Horizontal Conveyors
187
Order Numbers for Brake Resistors, T4, Flat-Pack for Horizontal Conveyors
191
Order Numbers for Accessory Bags
197
Order Numbers for Harmonic Filters, 380-415 V, 50 Hz
198
Ordering of Harmonic Filters
198
Order Numbers for Harmonic Filters, 380-415 V, 60 Hz
200
Order Numbers for Harmonic Filters, 440-480 V, 60 Hz
201
Order Numbers for Harmonic Filters, 600 V, 60 Hz
203
Order Numbers for Harmonic Filters, 500-690 V, 50 Hz
204
Order Numbers for VLT® Sine-Wave Filters MCC
205
Order Numbers for VLT® Du/Dt Filters MCC
207
Spare Parts
209
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Danfoss VLT AQUA FC 202 Specifications
General
Brand
Danfoss
Model
VLT AQUA FC 202
Category
DC Drives
Language
English
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