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DOD CL96 User Manual

DOD CL96
44 pages
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DOD Technologies, INC • 675 Industrial Dr. Bldg. A • Cary, IL 60013 • Phone (815) 788-5200 • Fax (815) 788-5300
DC-ITD-CL96Servicemanual
www.dodtec.com
Innovative Life Safety Systems & Services
CL96 Gas Detection System
Technical Service Manual
Revision 16.11

Questions and Answers:

DOD CL96 Specifications

General IconGeneral
BrandDOD
ModelCL96
CategoryGas Detectors
LanguageEnglish

Summary

Preventative Maintenance Procedures

Optics System Maintenance

Procedures for maintaining the optic system of the CL96 gas detection system.

DAC Verification Procedure

Verifying DAC values within the optic system for proper calibration.

Background Verification Procedure

Verifying background values for each point in the system screen.

Flow System Procedures

Pressure Sensor Calibration

Calibrating pressure sensors by checking voltage offsets for atmospheric pressure.

Point Flow Check with Flowmeter

Performing an additional flow check at each point using a flowmeter.

Exhaust Integrity Check

Checking the exhaust line for each pump to ensure correct exhaustion.

System Flow Balance

Tape Advance System

Advance Distance Verification

Verifying the distance of each tape advance is within specifications.

Micro Switch Verification

Verifying the tightness of micro switches for gate position detection.

Gate Assembly Maintenance

Lubricating Gate Assembly

Lubricating gate assemblies for efficient operation and motor longevity.

Power System Verification

DC Voltage Verification Procedure

Detailed steps to verify DC voltages from power supplies.

System Inspection Procedures

Vibration Damage Inspection

Checking pump panel wiring and tubing for vibration-induced damage.

Wire Inspection

Visually inspecting wiring and tightening terminal block jumpers.

Troubleshooting and Fault Resolution

Optic Cleaning Procedure

Procedure for cleaning optic channels when specific error messages appear.

Optic System Troubleshooting

Optic System Power Verification

Communication Verification

Gate Fault Procedure

Flow Check Procedures

Flow Communication Verification

Verifying communication between flow system boards and the PC.

Flow Path Verification

I/O and Configuration

I/O Verification Procedure

Troubleshooting steps for output module communication errors or failures.

Device Configuration Settings

Verifying and adjusting device configuration settings for analyzers.

Hardware Replacement

Optic Block Replacement

Steps to replace a CL96 optic block, including tools needed.

Pump Replacement

Steps and tools required to replace a CL96 pump.

Appendices

Appendix A: Control Wiring Diagram

Detailed wiring diagram for the CL96 control system.

Appendix B: Pump Panel Wiring Diagram

Wiring diagram specific to the CL96 pump panel.

Appendix C: Analyzer Wiring Diagram

Wiring diagram for the CL96 analyzers.