(6) While holding the door steady on lift, remove
bolts and nuts attaching upper and lower door hinge
to door end (Fig. 30).
(7) Separate door from vehicle.
INSTALLATION
(1) Support door on a suitable lifting device.
(2) Position door on vehicle and align with marks.
(3) Install bolts and nuts attaching upper and
lower door hinge to door end. Tighten fasteners to 28
N·m (21 ft. lbs.) torque.
(4) Engage door wire harness connector.
(5) Install protective boot on door wire harness
connector.
FRONT DOOR HINGE
REMOVAL
(1) Release door latch and open door.
(2) Support door on a suitable lifting device.
(3) Using a suitable marker, mark the outline of
the door hinge on the hinge pillar and door end
frame to aid installation.
(4) Remove bolts attaching hinge to door.
(5) Remove bolts attaching door hinge to hinge pil-
lar.
(6) Separate door hinge from vehicle.
INSTALLATION
(1) If necessary, paint replacement door hinge
before installation.
(2) Position door hinge on hinge pillar using align-
ment marks.
(3) Install bolts attaching door hinge to hinge pil-
lar. Tighten bolts to 28 N·m (21 ft. lbs.) torque.
(4) Install bolts attaching hinge to door. Tighten
bolts to 28 N·m (21 ft. lbs.) torque.
FRONT DOOR OUTSIDE HANDLE
REMOVAL
(1) Remove door trim panel.
(2) Remove water dam as necessary to gain access
to door handle.
(3) Roll glass up.
(4) Remove fastener access plug from door end
panel (Fig. 31).
(5) Disengage lock cylinder to latch rod from the
latch (Fig. 32).
(6) Disengage outside handle to latch rod from the
latch.
(7) Remove nuts attaching outside door handle to
door.
(8) Separate outside handle from the door.
INSTALLATION
(1) Position outside handle in the door.
(2) Install nuts attaching outside door handle to
door. Tighten the nuts to 5.0 N·m (45 in. lbs) torque.
(3) Engage outside handle to latch rod to the latch.
(4) Engage lock cylinder to latch rod to the latch.
(5) Install fastener access plug in the door end
panel.
(6) Install water dam.
(7) Install door trim panel.
FRONT DOOR LOCK CYLINDER
REMOVAL
(1) Remove door trim panel.
(2) Remove outside handle.
Fig. 29 Water Dam
1 – STUFFERS
2 – RETAINER STEP POCKETS
3 – WATER DAM
Fig. 30 Door Hinge
1 – UPPER HINGE
2 – LOWER HINGE
3 – DOOR
4 – STUD
DN BODY 23 - 33
REMOVAL AND INSTALLATION (Continued)
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