(5) Remove the rear liquid line from the engine
compartment. See Liquid Line in the Removal and
Installation section of this group for the procedures.
(6) Slide the plastic retainer that secures the suc-
tion line jumper out of the saddle formation at the
top of the rear liquid line block fitting. Secure block,
preferably in a vise. Tap the plastic retainer out with
a hammer and flat-bladed screwdriver.
(7) Remove the suction line jumper from the rear
liquid line block fitting.
INSTALLATION
(1) Using a new O-ring, install the suction line
jumper into the saddle formation at the top of the
rear liquid line block fitting.
(2) Slide the plastic retainer that secures the suc-
tion line jumper into the rear liquid line block fitting.
(3) Install the rear liquid line into the engine com-
partment. See Liquid Line in the Removal and
Installation section of this group for the procedures.
(4) Remove the tape or plugs from the refrigerant
line fittings on the suction line and the suction line
jumper. Install the suction line to the suction line
jumper. See Refrigerant Line Coupler in the Removal
and Installation section of this group for the proce-
dures.
(5) Install the low pressure cut-off switch to the
fitting on the suction line jumper. See Low Pressure
Cut-Off Switch in the Removal and Installation sec-
tion of this group for the procedures.
(6) Connect the battery negative cable.
(7) Evacuate the refrigerant system. See Refriger-
ant System Evacuate in the Service Procedures sec-
tion of this group.
(8) Charge the refrigerant system. See Refrigerant
System Charge in the Service Procedures section of
this group.
TEMPERATURE CONTROL CABLE
WARNING: ON VEHICLES EQUIPPED WITH AIR-
BAGS, REFER TO GROUP 8M - PASSIVE
RESTRAINT SYSTEMS BEFORE ATTEMPTING ANY
STEERING WHEEL, STEERING COLUMN, OR
INSTRUMENT PANEL COMPONENT DIAGNOSIS OR
SERVICE. FAILURE TO TAKE THE PROPER PRE-
CAUTIONS COULD RESULT IN ACCIDENTAL AIR-
BAG DEPLOYMENT AND POSSIBLE PERSONAL
INJURY.
REMOVAL
(1) Disconnect and isolate the battery negative
cable.
(2) Roll down the instrument panel assembly, but
do not remove it from the vehicle. Refer to Instru-
ment Panel Assembly in the Removal and Installa-
tion section of Group 8E - Instrument Panel Systems
for the procedures.
(3) Disconnect the temperature control cable from
the heater-A/C control. See Heater-A/C Control in the
Removal and Installation section of this group for the
procedures.
(4) Disconnect the temperature control cable hous-
ing flag retainer from the receptacle on the top of the
heater-A/C housing (Fig. 85).
(5) Pull the temperature control cable core self-ad-
juster clip off of the pin on the end of the blend-air
door lever.
(6) Remove the temperature control cable from the
vehicle.
INSTALLATION
Before installing the temperature control cable, be
certain that the self-adjuster clip is properly posi-
tioned (Fig. 86). This measurement must be made
with the cable end bottomed against the flag retainer
on the heater-A/C control end of the cable housing.
The measurement is taken from the end of the flag
retainer on the heater-A/C housing end of the cable
to the center of the self-adjuster clip. If the self-ad-
juster clip is not properly positioned, slide the clip up
or down the cable core as required to achieve the
specified dimension.
(1) Connect the temperature control cable to the
heater-A/C control. See Heater-A/C Control in the
Fig. 85 Temperature Control Cable Remove/Install
1 – FLAG RETAINER
2 – ADJUSTER CLIP
3 – BLEND-AIR DOOR LEVER
4 – HEATER-A/C HOUSING
5 – TEMPERATURE CONTROL CABLE
24 - 68 HEATING AND AIR CONDITIONING DN
REMOVAL AND INSTALLATION (Continued)
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