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DoorKing 4302 User Manual

DoorKing 4302
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4302-067-G-2-21
1
Copyright 2009 DoorKing, Inc. All rights reserved.
Copyright 2021 DoorKing
®
, Inc. All rights reserved.
Use this manual for circuit board 4302-018 Revision A or higher.
4302 Solar Control Box for
4302 Solar Control Box for
4302 Solar Control Box for
6004, 6006 and 6400 gate operators
4302
Solar
Control Box
24 Volt 20 Watt
Solar Panel
Sold Separately
24 Volt 10 Watt
Solar Panel
Sold Separately
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6400
Conforms To UL STD 325
Certified To CSA STD C22.2 # 247
Entrapment Protection must be provided for the gate system where the risk of entrapment or obstruction exists. The operator
will NOT run without one or more monitored type B1 or B2 entrapment protection devices in EACH entrapment area.
UL 325 August 2018 Standard
THIS PRODUCT IS TO BE INSTALLED AND SERVICED BY A TRAINED GATE/DOOR SYSTEMS TECHNICIAN ONLY.
Visit
www.doorking.com/dealer-locator
to find a professional installing and servicing dealer in your area.
6006
Circuit Board
Serial Number
and Revision Letter:
Date Installed:
Installer/Company Name:
Phone Number:
Leave manual with owner : Property owner checklist in back of manual for new installation verification
DoorKing 8080-057
Retro-Reflective Photocell
Included
Please refer to YOUR CHOSEN
“Gate Operator Mounting and
4302 Control Box Options” manual:
6004 swing gate operator manual - 6004-065
6006 swing gate operator manual - 6006-065
6400 swing gate operator manual - 6400-065
Wiring / Owner’s
Manual
4302-067-G-2-21

Other manuals for DoorKing 4302

Questions and Answers:

DoorKing 4302 Specifications

General IconGeneral
Relay Outputs2
Relay TypeForm C
CommunicationRS-485
Housing MaterialPlastic
Operating Voltage12 VDC
Current Draw150 mA @ 12 VDC
Operating Temperature-40°F to 140°F
MountingWall Mount

Summary

QUICK GUIDE: DIP-Switches

SW 1-Top 8 Switches Configuration

Configuration of DIP-switches for primary/secondary operator direction, auto-close, reverse, overlap, single/dual operation, and input power.

SW 2-Bottom 4 Switches Configuration

Configuration of DIP-switches for relay operation and spare settings.

QUICK GUIDE: Terminals Wiring

Key Switch Wiring

Wiring instructions for connecting a key switch to the control board.

Safety Opening Device Wiring

Wiring instructions for connecting a safety opening device to the control board.

Retro-Reflective Photocell Wiring

Wiring diagram and notes for the DoorKing 8080-057 retro-reflective photocell.

External EXIT Loop Detector Wiring

Wiring for a low current draw external EXIT loop detector.

External REVERSE Loop Detector Wiring

Wiring for a low current draw external REVERSE loop detector.

SOLAR CONTROL BOX SPECIFICATIONS

Class of Operation and Gate Type

Details on gate operator class, type of gate, voltage, phase, and battery capacity.

Circuit Board and Solar Panel Details

Information on circuit board model, solar panel voltage, and entrapment protection devices.

Optional Mounting Post Kit

Details on the optional mounting post kit for the solar control box.

Swing Gate Requirements

Entrapment Protection Areas

Details on required entrapment protection based on gate gap distances and height.

Gate Bottom Edge Requirements

Specifications for gate bottom edges and protrusions to prevent entrapment.

Swing Gate Safety Features and Sensors

Reverse and Automatic Exit Loops

Explanation of reverse loops and automatic exit loops for gate operation safety.

Monitored Entrapment Protection Sensors

Details on Type B1 non-contact and Type B2 contact sensors for entrapment protection.

Warning Signs and Pedestrian Access

Requirements for warning signs and separate pedestrian walkways for safety.

Important Safety Instructions

General Safety Guidelines

Key safety warnings and instructions for operating and maintaining gate systems.

Intended Installation Guidelines

Requirements for proper gate operator installation, including gate construction and placement.

Important Notices

Potential Gate Operator Hazards

Overview of potential hazards like pinch points, entrapment areas, and reach-through risks.

Installer Training and Owner Responsibilities

Emphasizes installer training, owner manual, and responsibilities for safe operation.

UL 325 Entrapment Protection Classification

Gate Operator Classifications

Details on UL 325 classifications for residential, commercial, industrial, and restricted access gate operators.

Entrapment Protection Types

Explanation of entrapment protection types (A, B1, B2, C, D) for different gate operator categories.

Glossary of Terms

Key Gate Operator Definitions

Definitions for gate, operator types, system, wired/wireless controls, and entrapment.

Solar Panel Installation Considerations

Concerns BEFORE Installation

Factors to consider before installing solar panels, including obstructions, wind, dust, and snow.

Mounting Recommendations

Guidelines for mounting solar panels and control boxes, including cable run length.

Solar Panel Positioning

TRUE SOUTH Orientation and Tilt Angle

Charts and guidelines for orienting solar panels to TRUE SOUTH and setting tilt angles for optimal efficiency.

Wiring the Solar Control Box

Control Box Overview

Diagram and identification of components within the solar control box.

Wiring Gate Operators

Wiring Discontinued 6005 Operators

Wiring instructions for the discontinued 6005 gate operator model.

Wiring 6004 Gate Operators

Wiring diagram and color codes for the 6004 gate operator.

Wiring 6006 Gate Operators

Wiring diagram and color codes for the 6006 gate operator.

Wiring 6400 Gate Operators

Wiring diagram and color codes for the 6400 gate operator.

Entrapment Protection Wiring

UL 325 Terminal and DIP-Switch Configuration

Wiring and DIP-switch settings for UL 325 entrapment protection devices.

Monitored Photo Sensor Wiring

Wiring details for monitored photo sensors, including inside and outside property placement.

Monitored Close Photo Sensor Wiring

Wiring details for monitored closing photo sensors, including inside and outside property placement.

Retro-Reflective Photocell Installation and Wiring

Photocell Installation and Adjustment

Instructions for installing, adjusting, and aligning the retro-reflective photocell.

Photocell Wiring Diagram

Diagram for wiring the photocell to the circuit board or external power supply.

Multiple Reversing Edge Wiring

Hardwired Reversing Edge Configuration

Wiring for hardwired multiple reversing edge configurations (2-wire and 4-wire).

Monitored Reversing Edge Wiring

Wiring details for monitored OPEN/CLOSE reversing edges.

Full Open and Circuit Board Terminals Wiring

Key Switch Wiring for Full Open Terminal

Wiring a key switch to the Full Open terminal for access control.

Safety Opening Device Wiring for Full Open Terminal

Wiring a safety device to the Full Open terminal for access control.

External EXIT Loop Detector Wiring for Full Open Terminal

Wiring an external EXIT loop detector to the Full Open terminal.

External REVERSE Loop Detector Wiring for Full Open Terminal

Wiring an external REVERSE loop detector to the Full Open terminal.

DKS Plug-In Loop Detector for Reverse Loops

Reverse Loop Operation

How reverse loops prevent gate closing on vehicles in the swing pathway.

Plug-In Loop Detector DIP-Switch Settings

Instructions for setting DIP-switches on the plug-in loop detector.

External Loop Detector Wiring

External Reverse Loop Function

Functionality of external reverse loops for preventing accidental gate closure.

Automatic Exit Loop Function

Functionality of automatic exit loops for providing free exit to vehicles.

External Loop Detector DIP-Switch Settings

Instructions for setting DIP-switches on external loop detectors.

Battery Wiring

Battery Efficiency and Temperature Effects

How temperature and clouds affect battery efficiency and charging.

DoorKing Battery Recommendations

Recommendations for battery types and replacement intervals.

Solar Panel Wiring

System Power Management

Explanation of how the system manages 24-volt power for idle and active states.

Solar Panel and Control Box Requirements

Specific requirements for 24-volt solar panels and caution against incorrect connections.

Adjustments and Settings

4302 Circuit Board Description and Adjustments

Overview of the circuit board, DIP-switches, LEDs, reset button, and auto-close timer.

Inherent Reverse Sensor Adjustment

Adjustment of inherent reverse sensors for primary and secondary operators.

DIP-Switch Settings

SW 1 Top 8 Switches: Operator Direction

Detailed settings for SW 1 switches controlling primary/secondary operator opening direction.

Secondary Operator Direction Settings

Specific settings for secondary operator direction relative to the primary operator.

DIP-Switch Settings Details

SW 1 Switch Definitions

Detailed explanation of each SW 1 switch function and its settings.

SW 2 Bottom 4 Switches Definitions

Detailed explanation of SW 2 switch functions for relay operation and spare.

Limit Sensors Adjustment

Adjusting 6004 Limit Sensors

Step-by-step guide for adjusting limit sensors on the 6004 gate operator.

Limit Switch Wire Color Identification

Color coding for limit switch wires on the operator.

Secondary Operator Limit Sensor Adjustment

Instructions for adjusting limit sensors on a secondary operator when using dual operators.

Adjusting 6006 Limit Sensors

6006 Operator Unlock and Carriage Release

Procedure for unlocking the 6006 operator handle and releasing the carriage.

Adjusting 6006 Limit Assembly

Steps for sliding limit assembly and tightening screws to set limits.

6006 Operator Re-locking and Testing

Procedure for re-locking the 6006 operator handle and testing gate stopping positions.

6006 Secondary Limit Sensor Adjustment

Adjusting limit sensors for a secondary 6006 operator in a dual setup.

Adjusting 6400 Limit Sensors

6400 Operator Unlock and Gate Release

Procedure for removing cover plate and releasing the 6400 operator gate.

Adjusting 6400 Limit Assembly

Steps for sliding limit assembly and tightening nuts to set limits.

6400 Operator Re-locking and Testing

Procedure for re-locking the 6400 operator handle and testing gate stopping positions.

6400 Secondary Limit Sensor Adjustment

Adjusting limit sensors for a secondary 6400 operator in a dual setup.

Inherent Reverse Sensor Adjustment

Operator Reversing Sensitivity Adjustment

How to adjust sensitivity for primary and secondary inherent reverse sensors.

Dual Operator Reverse Sensor Adjustment

Specific instructions for adjusting the secondary operator's reverse sensor.

Testing Reversing Sensitivity

Procedure for testing the gate operator's reversing sensitivity with an obstruction.

Radio Receiver Model 8040-080

MicroPlus Transmitter Compatibility

Information on MicroPlus transmitters and their compatibility with the 8040-080 receiver.

MicroClik Transmitter Compatibility

Information on MicroClik transmitters and their compatibility with the 8040-080 receiver.

MicroPlus Transmitter Quick Setup

Steps for quickly learning a MicroPlus transmitter to the receiver.

MicroClik Transmitter Setup

Procedure for changing receiver mode and learning MicroClik transmitters.

Radio Receiver Mode and Programming

Check and Change Receiver Mode

How to check and change the receiver mode between MicroPlus and MicroClik.

Learn Master Transmitters

Procedure for creating master transmitters to quickly program new transmitters.

Erase All Receiver Memory

Instructions for erasing all programmed memory from the receiver.

Radio Receiver Low Power Mode and Shutdown Conditions

Set Receiver to Low Power Mode

How to set the receiver to LOW-Power mode for solar gate operator applications.

Soft Shutdown Conditions Explained

Description of soft shutdown occurrences due to entrapment protection activation.

Resetting a Soft Shutdown

Procedure for resetting a soft shutdown condition.

Hard Shutdown and Alarm Management

Hard Shutdown Conditions

Explanation of hard shutdown conditions and their causes, including alarm activation.

Shutting Off the Alarm

How to silence and reset the gate operator's alarm and hard shutdown condition.

Maintenance and Troubleshooting

Routine Maintenance Checks

Checklist for operator components, warning signs, batteries, solar panel, and sensors.

Diagnostic Checks

Procedures for checking voltage, continuity, and input LEDs for troubleshooting.

Troubleshooting Common Issues

Operator Will Not Run - Power Off

Troubleshooting steps when the operator's power LED is OFF.

Operator Will Not Run - Power On

Troubleshooting steps when the operator's power LED is ON but it won't run.

Entrapment Protection LED Issues

Diagnosing issues when entrapment protection input LEDs are ON or Blinking.

Troubleshooting Gate Operation Problems

Gate Operation Problems

Solutions for gates that open but won't close, close but won't open, or operate continuously.

Alarm and Intermittent Functionality Issues

Troubleshooting alarm sounds and intermittent operational problems.

Gate Operator Monthly Checkup

Routine Maintenance Checklist

Checklist for operator components, warning signs, batteries, solar panel, and sensors.

Built-In Reversing Sensor Test

How to test the gate's built-in reversing sensor for proper obstruction response.

Photo Sensor Test Procedure

Procedure for testing photo sensors for closing and opening gate protection.

Reversing Edge Test Procedure

How to test reversing edges for proper obstruction response during gate cycles.

New Installation Checklist Introduction

Checklist for Installer and Property Owner

Overview of the checklist for verifying gate installation and safety aspects.

Shutting Off Power or Alarm

Shutting Off Operator Power

Procedure for turning off power to the operator, which also silences the alarm.

Using the Reset Button

How to use the reset button to shut off the alarm and return to normal operation.

Manually Operating the Gate (No Power)

Manually Operating 6006 Gate

Instructions for manually releasing and moving the 6006 gate operator.

Manually Operating 6004 Gate

Instructions for manually releasing and moving the 6004 gate operator.

Manually Operating 6400 Gate

Instructions for manually releasing and moving the 6400 gate operator.

Detailed Gate Operator Testing

In-Depth Built-In Reversing Sensor Test

Detailed procedure for testing the gate's built-in reversing sensor.

In-Depth Photo Sensor Test

Detailed procedure for testing photo sensors for gate protection.

In-Depth Reversing Edge Test

Detailed procedure for testing reversing edges for obstruction response.

New Installation Checklist Items

Verification of Gate and Operator Installation

Checklist items for verifying gate and operator installation aspects.

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