Dover HEIL Half/Pack Factor AFL - Maintenance and Adjustment

257 pages

Save Page as PDF

To Next Page

To Previous Page

Half/Pack

Issued April 2018

Maintenance and Adjustment

Printed in the U.S.A.

Maintenance and Adjustment

SECTION 4

MAINTENANCE AND

ADJUSTMENT

Main Page

Table of Contents3
General Information9
Introduction10
Service/Parts Assistance11
Precautionary Statements11
Lock-Out/Tag-Out Procedures15
Storing Refuse in Container16
Maintenance/Lubrication Information16
Grease Lubrication Recommendation16
Oil Lubricant Recommendation16
Hydraulic Oil Specifications16
Standard Torque Data for Nuts and Bolts17
Standard Torque Data for Nuts and Bolts Table17
Bolt Type Identification Chart21
Torque for Hydraulic Tubes and Fittings22
Cold Weather Warmup Procedure27
Battery Disconnect Switch27
Proximity Switch Troubleshooting28
Decals on the Unit29
Decal Care29
Hydraulic Symbols31
Electrical Symbols33
Pump35
Pump36
Pump Compensator37
Direction of Hydraulic Oil Flow38
Hydraulic Stand-By Pressure38
Pump Inspection39
Pump Maintenance39
Pump Repair40
Pump Start-Up Procedure41
Body and Tailgate43
Body Nomenclature44
Tailgate Nomenclature45
Curotto-Can Nomenclature46
Curotto-Can Wear Parts46
Curotto-Can Weekly Top Ten Checks47
Service Hoist Raise/Lower Operation50
Tailgate Support Props52
Side Access Door53
Side Access Door Proximity Switch54
Main Underbody Valve55
Body Valve to Curotto and Tailgate56
Instructions of Inspection for Over-Packing57
Welding and Electronic Devices / Electrical Lubricants59
Maintenance and Adjustment61
Body Daily Checklist62
Body Preventive Maintenance Chart63
Body Lubrication Guide65
Curotto-Can Lubrication Guide66
Curotto-Can Optional Single Point Lubrication Guide67
Pack/Eject Cylinders Maintenance68
Packer/Ejector Panel Adjustment68
Insight Diagnostic Display69
Diagnostic Display Messages70
Service Screens70
Inputs / Outputs71
Service Mode73
Cylinder Sensors74
Cylinder Sensors / Arc Sensor Calibration74
Cold Weather Warmup Procedure76
Preparing the Unit to Check the Oil Level77
Check Oil Level78
When to Change Oil Filter Element78
Change Hydraulic Oil Filter78
Drain and Clean the Hydraulic Oil Tank79
Pressure Adjustment Procedures80
Clamp-On Arm Bolts Maintenance83
Cracked Weld Joints84
Clean and Inspect the Tailgate Seal84
Body Controller Hardware86
Programming Cables and Adapters89
Pin Number Diagram93
Body Controller Software100
Compressed Natural Gas (CNG) Option181
Important Safety Information182
Compressed Natural Gas (CNG) Fuel Module185
Maintenance187
Preparation before Maintenance188
CNG Fuel Module Maintenance and Part Replacement189
Fuel Management Module (FMM) Reference Drawing197
Electrical Schematic198
CNG Fuel Module Troubleshooting199
CNG Vehicle Operator Emergency Response202
CNG Fuel Cylinder and System Inspections203
Daily System Inspection204
Detailed CNG Fuel System Inspection205
Mac Valve Harness - 263-1815-011208
Low Oil Level Harness - 263-1703-008209
Arm Sensors Harness - 263-1740-010210
Tailgate Upper Cluster Harness - 263-1740-002211
Tailgate Middle Cluster Harness - 263-1740-004212
Tailgate Lower Cluster Harness - 263-1740-003213
Cab Control Panels - 701-9214-001214
Body Schematic - 701-9214-003215
Tailgate Schematic - 701-9214-004216
Controller Schematic - 701-9214-005217
Remote Tailgate Controller - 701-9214-007218
Dedicated Remote Can Controller - 701-9214-009219
2018 AFL Cab to Body Schematic - 701-9214-002220
Cnrg Control System with Solenoid Valve Option Schematic - 701-9229-001221
Half/Pack Family Cnrg with Solenoid Valve - 701-9263-001223
Hydraulic Schematics227
Odyssey Hydraulic Schematic - 701-9149229
Odyssey Hydraulic Flow Chart - System at Idle - 701-9149-001230
Odyssey Hydraulic Flow Chart - Curotto Slide out - 701-9149-002231
Odyssey Hydraulic Flow Chart - Curotto Gripper Close - 701-9149-003232
Odyssey Hydraulic Flow Chart - Curotto Lift Raise - 701-9149-004233
Odyssey Hydraulic Flow Chart - Curotto Lift Lower - 701-9149-005234
Odyssey Hydraulic Flow Chart - Curotto Gripper Open - 701-9149-006235
Odyssey Hydraulic Flow Chart - Curotto Slide in - 701-9149-007236
Odyssey Hydraulic Flow Chart - Curotto Lift Raise and Slide in - 701-9149-008237
Odyssey Hydraulic Flow Chart - Curotto Lift Lower and Slide out - 701-9149-009238
Odyssey Hydraulic Flow Chart - Half/Pack Arm Raise - 701-9149-010239
Odyssey Hydraulic Flow Chart - Half/Pack Fork Raise - 701-9149-011240
Odyssey Hydraulic Flow Chart - Half/Pack Arm Lower - 701-9149-012241
Odyssey Hydraulic Flow Chart - Half/Pack Fork Lower - 701-9149-013242
Odyssey Hydraulic Flow Chart - Half/Pack Arm and Fork Raise - 701-9149-014243
Odyssey Hydraulic Flow Chart - Half/Pack Arm and Fork Lower - 701-9149-015244
Odyssey Hydraulic Flow Chart - Half/Pack Packer Extend - 701-9149-016245
Odyssey Hydraulic Flow Chart - Half/Pack Packer Retract - 701-9149-017246
Odyssey Hydraulic Flow Chart - Tailgate Unlock - 701-9149-018247
Odyssey Hydraulic Flow Chart - Tailgate Raise - 701-9149-019248
Odyssey Hydraulic Flow Chart - Tailgate Lower - 701-9149-020249
Odyssey Hydraulic Flow Chart - Tailgate Unlock - 701-9149-021250
Odyssey Hydraulic Flow Chart - Top Door Close - 701-9149-022251
Odyssey Hydraulic Flow Chart - Top Door Open - 701-9149-023252
Odyssey Hydraulic Flow Chart - Slide out and Pack Extend - 701-9149-024253

Dover HEIL Half/Pack Factor AFL - Maintenance and Adjustment

Table of Contents