EasyManua.ls Logo

DURKOPP ADLER 559 User Manual

DURKOPP ADLER 559
70 pages
To Next Page IconTo Next Page
To Next Page IconTo Next Page
Page #1 background imageLoading...
Page #1 background image
559
Automatic double-chainstitch buttonholer
Automatic single-chainstitch eyelet machine
Operating Instructions
Installation Instructions
Service Instructions
Postfach 17 03 51, D-33703 Bielefeld Potsdamer Straße 190, D-33719 Bielefeld
Telefon +49 (0) 5 21/ 9 25-00 Telefax+49(0)521/9252435 www.duerkopp-adler.com
1
2
3
Ausgabe / Edition: 10/2005 Printed in Federal Republic of Germany Teile-Nr.:/Part-No.: 0791 559001

Table of Contents

Other manuals for DURKOPP ADLER 559

Question and Answer IconNeed help?

Do you have a question about the DURKOPP ADLER 559 and is the answer not in the manual?

DURKOPP ADLER 559 Specifications

General IconGeneral
BrandDURKOPP ADLER
Model559
CategorySewing Machine
LanguageEnglish

Summary

Service Instructions Class 559

1. General notes

Provides fundamental information and important considerations for adjustments.

1.1 Necessary program setting

Details the required settings on the control panel for buttonhole functions.

2. Adjusting the locking positions

Outlines procedures for setting critical locking positions for machine components.

2.1 General notes (locking positions)

Explains the general principles behind adjusting locking positions.

2.2 Hook and spreader eccentric adjustment

Describes how to adjust the eccentrics for the hook and spreader mechanisms.

2.3 Rotary thread take-up disc adjustment

Details the procedure for setting the rotary thread take-up disc.

2.4 Throw eccentric adjustment

Explains how to adjust the throw eccentric for proper machine function.

3. Needle bar positioning

Covers the correct positioning of the needle bar for optimal sewing.

4. Aligning the hook support

Guides on how to align the hook support accurately.

5. Aligning needle bar parallel to hook support

Describes the process of ensuring the needle bar is parallel to the hook support.

6. Transversal motion of fabric support plate

Details the adjustment for the side-to-side movement of the fabric support plate.

7. Longitudinal motion of fabric support plate

Explains how to adjust the forward and backward movement of the fabric support plate.

8. Clamping plates

Covers adjustments related to the clamping plates used for fabric.

8.1 Inserted clamping plates

Specific instructions for inserting and checking the clamping plates.

8.2 Aligning the clamping plates

Procedures for ensuring the clamping plates are correctly aligned.

8.3 Adjusting the spreading

Details how to adjust the spreading mechanism of the fabric clamps.

8.4 Height of the fabric clamps

Covers the adjustment of the vertical height of the fabric clamps.

8.5 Adjusting the locking sheet

Instructions for setting the locking sheet for the clamping plates.

8.6 Arrest of the clamping plates

Explains how to secure or arrest the clamping plates properly.

8.7 Adjusting fabric clamping pressure

Details how to set the correct pressure for clamping the fabric.

9. Adjusting the seam width

Covers the process of setting the desired seam width for sewing.

9.1 Presetting the seam width

Steps for setting the seam width to narrow or wide options.

9.2 Needle zero position

Describes how to set the needle's zero position for accurate stitching.

10. Cutting knife (Eyelet knife)

Procedures related to the cutting knife and its function.

10.1 Position of the cutting knife

Details how to set the correct position of the cutting knife.

10.2 Adjusting knife parallel to cutting block

Steps to ensure the cutting knife is parallel to the cutting block.

10.3 Cutting block adjustment

Covers the adjustment of the cutting block for precise cutting.

10.4 Cutting pressure

How to adjust the pressure applied by the cutting mechanism.

10.5 Cutting duration

Setting the time duration for the cutting operation.

11. Hook height

Procedure for checking and adjusting the hook height.

12. Adjusting the looping stroke

Details on how to adjust the looping stroke of the needle bar.

13. Needle bar height

Covers the adjustment of the needle bar's vertical position.

14. Distance between hook and needle

How to set the correct clearance between the hook and needle.

15. Needle guard

Adjustment of the needle guard for protection.

16. Spreader

Procedures for adjusting the spreader mechanism.

17. Spreader plate

Details on adjusting the spreader plate.

18. Throat plate

Covers the adjustment and positioning of the throat plate.

19. Adjusting the needle thread knife

How to adjust the knife that cuts the needle thread.

20. Adjusting the fabric clamps

Procedures for adjusting the fabric clamps.

21. Thread controller spring

Adjustment of the spring that controls thread tension.

22. Maintenance

Information on daily, weekly, and periodic maintenance tasks.

23. Annex

Additional information, including adjustments without head cover and fuses.

23.2 Fuses in the control box

Details about fuses located in the control box.

23.3 Exchange of the control

Information on how to exchange the machine's control unit.

24. Service menu (technician level)

Overview of the technician-level service menu for adjustments and tests.

24.1 Activating the service menu

Steps to access the service menu using a code.

24.2 Selection of menu item/submenu item

How to navigate and select options within the service menu.

24.3 Multitest

Description of the multitest function for input/output checks.

24.4 Quitting the service menu

How to exit the service menu and return to the main menu.

24.5 List of menu and submenu items

A comprehensive list of available menu items and their descriptions.

24.6 Menu items 500 (Configuration automatic buttonholer)

Details on configuring the automatic buttonholer parameters.

24.6.1 Menu item 501 (Loading position)

Setting the loading position for the sewing process.

24.6.2 Menu item 502 (Throw width)

Adjusting the throw width parameter for the mechanism.

24.6.3 Menu item 503 (Thread monitor)

Setting up the thread monitoring function to detect breakages.

24.6.4 Menu item 504 (Duty cycle of cutting block)

Configuring the duration for the cutting block operation.

24.6.5 Menu item 511 (Sewing equipment)

Selecting or entering the type of sewing equipment being used.

24.7 Menu items 550 (Configuration operation)

Settings related to the operational configuration of the machine.

24.7.1 Menu item 551 (Push button)

Configuring the function of the push button controls.

24.7.2 Menu item 552 (Brightness of sewing lamp)

Adjusting the brightness level of the sewing lamp.

24.7.3 Menu item 553 (Brightness of the display)

Setting the brightness level for the control panel display.

24.7.4 Menu item 554 (Keyboard signal)

Controlling the keyboard signal on/off or setting its duration.

24.8 Menu item 600 (Multitest)

Accessing the multitest functions for diagnostics.

24.8.1 Menu item 601 (Output test)

Performing output tests on various machine components.

24.8.2 Menu item 602 (Manual input test)

Manually testing individual input elements of the machine.

24.8.3 Menu item 603 (Automatic input test)

Automatically checking the function of all input elements.

24.8.4 Menu item 604 (Sewing motor test)

Testing the sewing motor and adjusting its speed.

24.8.5 Menu item 605 (Step motor test)

Checking the function of the machine's step motors.

24.8.6 Menu item 606 (ROM or flash test)

Testing the read-only memory and flash memory.

24.8.7 Menu item 607 (RAM-Test)

Checking the working memory (RAM) for errors.

24.8.8 Menu item 608 (Moving to reference position)

Initiating a reference run for machine setup.

24.8.9 Menu item 611 (Breakpoint)

Testing switching order of valves and component alignment.

24.8.10 Menu item 612 (cycle time)

Ascertaining cycle time from sewing start to loading position.

24.8.11 Menu item 613 (cycle time)

Ascertaining cycle time from sewing start to clamp open.

25. Error messages

List of error codes, their descriptions, and remedies.

26. Troubleshooting

Guide to diagnosing and resolving common faults and issues.

Related product manuals