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DURKOPP ADLER
Sewing Machine
869-M Premium
DURKOPP ADLER 869-M Premium User Manual
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869-M PREMIUM
Service Instructions
2
Table of Contents
Default Chapter
3
Table of Contents
3
1 About These Instructions
7
For Whom Are These Instructions Intended
7
Representation Conventions - Symbols and Characters
7
Other Documents
9
Liability
9
2 Safety
11
Basic Safety Instructions
11
Signal Words and Symbols Used in Warnings
12
3 Working Basis
15
Order of the Settings
15
Laying the Cable Guide
15
Calling up the Service Routine
16
Removing the Covers
18
Access to the Underside of the Machine
19
Removing and Placing the Arm Cover
20
Removing and Placing the Head Cover
21
Removing and Placing the Valve Cover
22
Disassembling and Assembling the Throat Plate Slide
23
Disassembling and Assembling the Throat Plate
24
Disassembling and Assembling the Feed Dog
25
Flats on Shafts
26
Locking the Machine in Place
27
4 Setting the Handwheel Scale
29
5 Positioning the Arm Shaft
30
6 Positioning the Toothed Belt Wheels
31
Positioning the Upper Toothed Belt Wheel
32
Positioning the Lower Toothed Belt Wheel
33
7 Setting the Mechanical Stitch Adjustment
34
Setting the Stitch Regulator Gear
34
Setting the Eccentric for the Forward and Backward Stitches
37
8 Setting the Feed Dog
38
Setting the Feed Dog Position
38
Setting the Feed Dog Movement
40
Setting the Feed Dog Feed Movement
40
Setting the Feed Dog Height at Top Dead Center
42
Setting the Feed Dog Stroke Movement
43
9 Aligning the Needle Bar Linkage
44
Aligning the Needle Bar Linkage Sideways
44
Aligning the Needle Bar Linkage in the Sewing Direction
46
10 Position of the Hook and Needle
48
Setting the Hook Side Clearance
48
Setting the Loop Stroke Position
50
Setting the Needle Guard
51
Setting the Needle Bar Height
52
11 Setting the Bobbin Case Lifter
54
12 Sewing Feet
56
Setting the Sewing Foot Lifting Gear
56
Setting an Even Sewing Foot Stroke
57
Setting the Stroke Movement for the Feeding Foot
58
Setting the Sewing Foot Pressure and Sewing Foot Lift
60
13 Adjusting the Thread Tensioning Plate
62
Setting the Machine
62
Adjusting the Tensioning Plate
63
Adjusting the Tensioning Plate Using the Schmidt MST-2000
63
Adjusting the Tensioning Plate Using a Mechanical Thread Scale
65
Checking the Adjusted Thread Tension
66
Checking the Adjusted Thread Tension Using the Schmidt MST-2000
66
Checking the Adjusted Thread Tension Using a Mechanical Thread Scale
68
14 Setting the Needle Thread Tension
70
Setting the Needle Thread Regulator
70
Setting the Thread Tension Spring
71
Electronic Needle Thread Tension
72
15 Winder
73
Setting the Winder
73
Setting the Hook Thread Guide
76
16 Thread Cutter
77
Setting the Height of the Thread-Pulling Knife
77
Setting the Cutoff Curve
78
Setting the Cutting Pressure
80
Setting Point in Time for Cutting
81
17 Setting the Safety Snap-On Coupling
82
Attaching the Safety Snap-On Coupling
82
Setting the Torque
83
18 Integrated Motor
84
Overview of the Components
84
Disassembling the Drive
85
Disassembling the Handwheel and Handwheel Flange
85
Removing the Cover
85
Disassembling the Encoder
86
Disassembling the Stator
86
Disassembling the Rotor
87
Assembling the Drive
88
Assembling the Rotor
88
Assembling the Stator
89
Assembling the Encoder
90
Assembling the Cover
90
Locking the Machine in Place
91
Assembling the Handwheel Flange
91
Assembling the Handwheel
92
19 Programming
93
Calling up the Technician Level
93
Structure of the Software
93
Lock Technician Level (Lock Techn.) Submenu
94
Parametercall Submenu
94
Default Program Submenu
96
Setting the Stitch Length (Stitchlen.) Parameter
96
Setting the Foot Pressure (Foot Press.) Parameter
97
Setting the Needle Thread Tension (Thr.tens.) Parameter
97
Setting the Sewing Foot Stroke (Foot Stroke) Parameter
97
Setting the Start Bartack (Start Tack) Parameter
98
Setting the End Bartack (End Tack) Parameter
98
Setting the Thread Cutter (Thread Trim) Parameter
98
Setting the Daily Pieces Counter (Dailypieces) Parameter
98
Machine Config. Submenu
99
Setting the Thread Cutter (Thread Trim) Parameter
100
Setting the Thread Clamp (Thread Clamp) Parameter
101
Setting the Speed (Speed) Parameter
103
Setting the Stop Positions (Stop Positions) Parameter
103
Setting the Sewing Foot (Foot) Parameter
104
Setting the Needle Thread Tension (Thr.tens.) Parameter
104
Setting the Sewing Foot Stroke (Stroke) Parameter
105
Setting the Stitch Length (Stitchlen.) Parameter
106
Setting the Bobbin (Bobbin) Parameter
106
Setting the Motor Holding Force (Holding Force) Parameter
107
Setting the Pedal (Pedal) Parameter
108
Setting the Needle Cooling (Needlecooling) Parameter
108
Setting the Seam Center Guide (Center Guide) Parameter
109
Setting the Puller (Puller) Parameter
109
Setting the Edge Guide (Edgeguide) Parameter
111
Setting the Material Thickness Detection (Fabricthickness) Parameter
111
Setting the Correction of Effects of High Speed (Speed Corr.) Parameter
112
Setting the Light Barrier (Lightbarrier) Parameter
112
Setting the Segment Length (Mode Seg.size) Parameter
113
Setting the Threading Mode (Threading) Parameter
113
Setting the Operation Lock (Machineblockage) Parameter
113
User Config. Submenu
113
Setting the Language Selection (Language) Parameter
114
Setting the Parameter View (Parameterview) Parameter
114
Setting the Input Configuration (Input Config) Parameter
115
Setting the Output Configuration (Output Config) Parameter
117
Setting the Additional Inputs/Outputs (Add I/O) Parameter
118
Setting the Barcode Scanner (Scanner) Parameter
121
Setting the Interface (Interface) Parameter
121
Setting the Stitch Functions (Stitchfunctions) Parameter
121
Setting the Programs (Programs) Parameter
122
Setting the Electronic Handwheel (Jog-Dial) Parameter
122
Setting the Access Rights (Lock) Parameter
123
Setting the QONDAC (QONDAC) Parameter
124
Setting the Fast Menu Keys (Fastmenukeys) Parameters
124
Setting the Contrast (Contrast) Parameter
125
Setting the Brightness (Brightness) Parameter
125
Service Submenu
126
Setting the Multitest (Multitest) Parameter
126
Setting the Service Routine (Adjustments) Parameter
130
Setting the Calibration (Calibration) Parameter
130
Displaying the Error List (Error Log) Parameter
133
Counter Submenu
133
Reset Data (Reset) Submenu
133
Data Transfer Submenu
134
Setting the All Data (All Data) Parameter
135
Setting the Only Data (Only Data) Parameter
136
Setting the Programs (Programs) Parameter
137
Saving the Error List (Error Log) Parameter
139
Performing a Software Update
139
20 Maintenance
143
Cleaning
144
Lubricating
145
Lubricating the Machine Head
146
Checking the Hook Lubrication
147
Servicing the Pneumatic System
148
Setting the Operating Pressure
148
Draining the Water Condensation
149
Cleaning the Filter Element
150
Parts List
151
21 Decommissioning
153
22 Disposal
155
23 Troubleshooting
157
Customer Service
157
Errors in Sewing Process
158
Messages of the Software
160
Error in the Software
166
Testing the Function of the Buttons
166
24 Technical Data
169
25 Appendix
171
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DURKOPP ADLER 869-M Premium Specifications
General
Brand
DURKOPP ADLER
Model
869-M Premium
Category
Sewing Machine
Language
English
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