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DURKOPP ADLER 580 User Manual

DURKOPP ADLER 580
120 pages
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Manual, complete
580
Double-chainstitch buttonhole automat
Single-chainstitch automat for stitched eyelets
Operating Instructions
Installation Instructions
Service Instructions
Postfach 17 03 51, D-33703 Bielefeld Potsdamer Straße 190, D-33719 Bielefeld
Telefon + 49 (0) 5 21 / 9 25-00 Telefax + 49 (0) 5 21 / 9 25 24 35 www.duerkopp-adler.com
!
Ausgabe / Edition: 10/2005 Printed in Federal Republic of Germany Teile-Nr./Part. -No.: 0791 580001

Table of Contents

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DURKOPP ADLER 580 Specifications

General IconGeneral
Stitch TypeLockstitch
Max Stitch Length5 mm
TypeAutomatic Sewing Machine
Max Sewing Speed5000 stitches per minute
Clearance under the sewing foot7 mm
Power Requirements50/60 Hz
Motor TypeServo motor

Summary

Foreword

General Safety Instructions

Part 3: Service Instructions Class 580

General Notes and Program Setting

Basic operational guidelines and initial machine configuration steps.

Adjusting Locking Positions

Procedures for setting and checking various locking positions for machine parts.

Needle Bar Positioning

Steps for correctly positioning the needle bar for accurate stitching.

Aligning Looper Turret

Instructions on how to align the looper turret for proper stitch formation.

Aligning Needle Bar Parallel to Looper Turret

Method for ensuring the needle bar is parallel to the looper turret.

Transversal Motion of Fabric Support Plate

Adjusting the side-to-side movement of the fabric support plate.

Longitudinal Motion of Fabric Support Plate

Adjusting the forward-backward movement of the fabric support plate.

Clamping Plates Adjustment

Detailed steps for adjusting various aspects of the clamping plates.

Adjusting Seam Width

Procedures for setting and configuring the desired seam width.

Cutting Knife (Eyelet Knife) Adjustment

Instructions for positioning, adjusting, and maintaining the cutting knife.

Looper Height

How to check and set the correct height for the loopers.

Adjusting Loop Stroke

Procedures for adjusting the vertical movement of the needle bar relative to the loopers.

Needle Bar Height

Steps for correctly setting the height of the needle bar.

Distance Between Looper and Needle

How to ensure the correct distance between the looper and needle.

Needle Protection

Adjusting and checking the needle protection mechanism.

Spreader

Instructions for adjusting the spreader mechanism for thread control.

Spreader Plate

How to adjust the spreader plate for proper thread guiding.

Throat Plate

Adjusting the height and position of the throat plate.

Adjusting Needle Thread Knife

Procedures for adjusting the needle thread knife for clean cutting.

Adjusting Fabric Clamps

Detailed steps for adjusting the fabric clamps for secure material holding.

Thread Take-Up Spring

Adjusting the tension and travel of the thread take-up spring.

Short Trimmer for Lower Thread

Instructions for adjusting the short trimmer for lower thread.

Long Trimmer for Looper Thread and Gimp

Procedures for adjusting the long trimmer for looper thread and gimp.

Short Trimmer for Looper Thread and Gimp

Instructions for adjusting the short trimmer for specific subclasses.

Gimp Pulling Device

Adjusting the gimp pulling device for proper operation.

Thread Catcher

Instructions for adjusting and fitting the thread catcher system.

Maintenance

Daily and weekly maintenance tasks for the automatic buttonholer.

Annex: Control and System Adjustments

Additional information on control box fuses, contrast, and adjustments.

Service Menu Operations

How to access and use the technician-level service menu.

Error Messages

List of error codes, their descriptions, and recommended remedies.

Troubleshooting Guide

Common issues, their causes, and solutions for the automate.

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