Eaton FSO-2105 - Default Chapter; Table of Contents

Introduction
Purpose and Scope of the Manual .................................................................................................................... 1
How to Use this Manual
.................................................................................................................................... 1
Warnings and Precautions
................................................................................................................................ 2
Identication
...................................................................................................................................................... 3
Model designation
........................................................................................................................................ 3
Gear Ratio
.................................................................................................................................................... 4
Exploded Views
................................................................................................................................................. 5
Direct Control Assembly
FSO-2105 / FSO-2505 (4x2 and 4x4) Models
........................................................................................ 5
Shift Yokes and Bars
FSO-2105 / FSO-2505 (4x2 and 4x4) Models
........................................................................................ 6
Transmission Case Assembly
FSO-2105 / FSO-2505 (4x2) Models
...................................................................................................... 7
FSO-2105 / FSO-2505 (4x4) Models
...................................................................................................... 8
Input Shaft / Mainshaft Assembly
FSO-2105 / FSO-2505 (4x2 and 4x4) Models
........................................................................................ 9
Countershaft Assembly
FSO-2105 / FSO-2505 (4x2 and 4x4) Models
...................................................................................... 10
Lubrication Information
.................................................................................................................................... 11
Operation
......................................................................................................................................................... 13
Gear shift lever pattern
............................................................................................................................... 13
Power Flow
...................................................................................................................................................... 14
Adhesive and Sealant Application
................................................................................................................... 16
Torque Recommendation
................................................................................................................................ 17
Precautions
..................................................................................................................................................... 19
Troubleshooting
............................................................................................................................................... 21
Tool Information
............................................................................................................................................... 26
Universal Tools
........................................................................................................................................... 26
Essential Special Tools
............................................................................................................................... 27
Complementary Tools
................................................................................................................................. 29
Installation Reference
...................................................................................................................................... 31
FSO-2105 Model
Application Flex 2.4L SOHC 4x2
........................................................................................................... 31
Application Flex 2.4L SOHC 4x4
........................................................................................................... 33
FSO-2505 Model
Application Diesel 4x2 2.5 2.8
............................................................................................................... 35
Application Diesel 4x4 2.5 2.8
............................................................................................................... 37
Application HFV6 4x2
............................................................................................................................ 39
Application HFV6 4x4
............................................................................................................................ 41
Table of Contents