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Eaton Fuller FSO-2405 User Manual

Eaton Fuller FSO-2405
163 pages
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Eaton
®
Fuller
®
Light Duty Transmissions
2nd Ed. 02/07
FSO-2405
Service Manual
Transmission

Table of Contents

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Eaton Fuller FSO-2405 Specifications

General IconGeneral
BrandEaton
ModelFuller FSO-2405
CategoryMicrophone system
LanguageEnglish

Summary

General Information

Foreword

Introduction to the manual and its purpose.

How to Use This Manual

Guide on navigating and understanding the manual's content.

Identification and Specifications

Details on model designation, gear ratios, and torque.

Exploded View

Visual breakdown of transmission components with part numbers.

Lubrication

Recommended lubricants and maintenance intervals.

Operation

Explanation of gear shift pattern and driver tips.

Power Flow

Diagrams illustrating torque transfer in different gears.

Sealant Application

Guidelines for using specific sealants on various parts.

Torque Recommendation

Specified torque values for critical fasteners.

Precautions

Safety guidelines for disassembly, cleaning, and inspection.

Troubleshooting

Common problems, probable causes, solutions, and references.

Special Tools

List of specialized tools required for service.

Installation Reference

Dimensional drawings and specifications for various vehicle applications.

Input Shaft Bearing Cover

Removal

Step-by-step instructions for removing the input shaft bearing cover.

Installation

Step-by-step instructions for installing the input shaft bearing cover.

Rear Section

Output Sleeve, Yoke and 4x4 Transmission Differences

Details on variations for 4x4 models and output yoke.

Rear Section Disassembly

Procedure for taking apart the rear section of the transmission.

Oil Seal Replacement

Instructions for removing and installing oil seals.

Rear Section Assembly

Procedure for reassembling the rear section of the transmission.

Front Section

Mainshaft Procedures

Detailed steps for mainshaft disassembly and assembly.

Countershaft Procedures

Detailed steps for countershaft disassembly and assembly.

Input Shaft Procedures

Detailed steps for input shaft disassembly and assembly.

Shift Yoke Bars Procedures

Procedures for handling shift yoke bars.

Reverse Idler Gear Shaft Procedures

Steps for removing and installing the reverse idler gear shaft.

Expansive Plugs Procedures

Instructions for removing and installing expansive plugs.

Permaglide Bushing Procedures

Steps for removing and installing permaglide bushings.

Gear Shift Lever Housing

Disassembly

Procedure for taking apart the gear shift lever housing.

Assembly

Procedure for reassembling the gear shift lever housing.

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