118
Front Section Disassembly
4
Front Section 2nd Ed. 02/07 FSO-2405
FSO-2405/40
FSO-2405/38
FSO-2405/39
2
3
1
FSO-2405/41
5
Mainshaft
Disassembly
1. Use the bearing puller and remove the front
bearing cone from mainshaft.
NOTE: See “Special Tools”, Ref. E005003.
2. Remove the 3rd/4th synchronizer hub retaining
snap ring.
3. Place the mainshaft in the press, using the 2nd
speed gear as a base.
4. Press the mainshaft through and remove the
set of components up to the rear bearing cone.
WARNING! Be careful NOT to use
mainshaft flange as a pressing base
when using the 3rd speed gear.
5. Turn the mainshaft over in the press and use
the 3rd speed gear as a base.
6. Press the mainshaft and remove the 3rd/4th
synchronizer assembly, 3rd speed gear and
the needle bearing.
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