Eaton FSO-2105 - Page 28

Troubleshooting
Troubleshooting
23
Gears hard to
disengage
Malfunction of clutch
Worn or damaged gear
shift lever components
Excessively worn or
damaged synchronizer
assemblies (springs,
keys, sleeve or hub)
Worn or damaged
shifting system
components (shift
yokes, nylon pads,
bars, shift blocks)
Mainshaft or
countershaft end play
improperly adjusted
Verify and adjust clutch
Replace damaged parts
Replace synchronizer
assemblies
Replace worn or damaged
parts
Adjust end play
As to vehicle’s
instruction manual
Gear shift housing, in
this manual
Synchronizer
assemblies, in this
manual
As to this manual
instructions
End play adjustment, in
this manual
Problem Probable cause Possible solution Reference
Gear shift rubbing Malfunction of clutch
Malfunction of clutch
linkage
Worn or damaged
ywheel bushing or
bearing
Worn or damaged
synchronizer rings
Shift yoke nylon pads
worn
Verify and adjust clutch
Verify and adjust linkage
Replace
Replace rings
Replace
As to vehicle’s
instruction manual
As to vehicle’s
instruction manual
As to vehicle’s
instruction manual
Synchronizer
assemblies, in this
manual
Shift bars, in this
manual