143
Front Section Disassembly
4
FSO-2405 2nd Ed. 02/07 Front Section
FSO-2405/82
FSO-2405/78
6
77
FSO-2405/80
FSO-2405/81
5
44
Synchronizer Assemblies
4. Install the synchronizer assemblies with the
hub most prominent side facing the odd speed
gear (either 1st or 3rd depending on the
assemly).
5. Install the synchronizer assemblies with the
sleeve largest chamfer side facing the odd
speed gear (either 1st or 3rd depending on the
assemly).
5th/reverse Speed Synchronizer
6. The 5th/reverse synchronizer hub has an anti-
escape relief on the splines and must be
installed with that relief side facing the 5th
speed gear.
7. The 5th/reverse synchronizer sleeve spline
ends have one side rounded and the other side
sharp ended. Install the 5th/reverse
synchronizer assembly with the sleeve spline
rounded end facing the reverse gear and the
sharp end facing the 5th speed gear.
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