19
Exploded View
1
FSO-2405 2nd Ed. 02/07 General Information
Gearing
Input Shaft and Mainshaft
1 - Input shaft bearing cup
2 - Input shaft bearing cone
3 - Input shaft
4 - Mainshaft front bearing cone
5 - 3rd/4th speed synchronizer
snap ring (2.175)
3rd/4th speed synchronizer
snap ring (2.250)
3rd/4th speed synchronizer
snap ring (2.325)
NOTE: Use one snap ring
thickness according to
selective fit
6 - 4th speed synchronizer ring
7 - Spring
8 - Key
9 - 3rd/4th speed synchronizer
assembly
10 - 3rd speed synchronizer ring
11 - 3rd speed gear - mainshaft
12 - Needle bearing
13 - Mainshaft
14 - Spring
15 - Key
16 - Needle  bearing
17 - 2nd speed gear - mainshaft
18 - 2nd speed synchronizer ring
19 - 1st/2nd speed synchronizer
assembly
20 - 1st speed synchronizer ring
21 - Needle  bearing
22 - 1st speed gear - mainshaft
23 - 1st speed gear bushing
24 - Mainshaft intermediate bearing
cone
25 - Mainshaft intermediate bearing
cup
26 - Mainshaft bearing shim (0.050)
Mainshaft bearing shim (0.102)
Mainshaft bearing shim (0.178)
Mainshaft bearing shim
(0.254)
Mainshaft bearing shim
(0.508)
Mainshaft bearing shim
(0.762)
Mainshaft bearing shim
(1.016)
NOTE: Use shim thickness
and quantity as required (see
“End Play Adjustment”)
27 - Spacer
28 - 5th speed gear - mainshaft
29 - Bushing
30 - Reverse speed gear -
mainshaft
31 - Ball bearing
32 - Nut
33 - Speedometer rotor
34 - Ball
35 - Snap ring
FSO-2405/179
12
16
11
10
9
8
7
6
5
4
3
2
1
13
17
18
19
20
21
22
23
24
25
26
15
14
27
28
29
30
31
32
33
34 35