STARTER SYSTEM
PB-8010, EB810
12
2-4 Assembling starter
1. Install rope reel (D) engaging rib (d2) with inner
hook (m1) of rewind spring.
NOTE:
Check for proper engagement of rewind
spring and rope reel (D) by turning rope reel (D)
clockwise and counterclockwise.
2. Insert collar (U) between shaft of starter case
and rope reel (D).
3. Apply small amount of lithium based grease to
spring (H).
4. Install washer (J), spring (H), shutter (G) and
thrust washer (F) to starter.
5. Apply thread locking sealant (Loctite #263 or
equivalent) to bolt (E) and tighten the bolt (E).
6. Pull out starter rope (C) inside of starter case.
Rotate rope reel (D) counterclockwise several
turns with starter rope hooked at notch (d1) as
shown. Hold rope reel (D) to prevent it from un-
winding and pull out starter grip to take the rope
slack.
7. Pull starter several times to check rewind spring
tension. If starter is not rewinding fully, increase
spring tension by rotating rope reel (D) one more
turn counterclockwise following above step 6.
8. Pull out starter rope all the way, and check that
rope reel (D) can be rotated an additional half or
more turn counterclockwise as shown, to prevent
rewind spring from breaking.
9. If rope reel (D) can not be turned counterclock-
wise, reduce tension by rotating rope reel (D)
clockwise one turn with starter rope hooked at
notch (d1).
d2
m1
D
E
F
G
H
J
D
D
U
lithium based
grease
Loctite#263
d1
C
D
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