Electron E-ROBOT+3 Series - Table of Contents

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Table of Contents
1- Safety Regulations ........................................................................................................................................................... 5
1-1 Safety Symbols ........................................................................................................................................... 5
1-2 Conformity of Use ....................................................................................................................................... 5
1
-3 Technical Safety Regulations for Stationary Electrostatic Powder Spraying Equipment .................................. 6
1-3.1 General Information .......................................................................................................................... 6
1-3.2 Consciously Working Safe ................................................................................................................ 6
1
-3.3 Safety Regulations for the Operating Firm and/or Personnel .............................................................. 6
1-3.4 Special Type of Hazards ................................................................................................................... 7
1-3.5 Safety Requirements for Electrostatic Powder Coating....................................................................... 7
1-3.6 Product Specific Safety .................................................................................................................... 8
1
-3.7 Moving Axes ..................................................................................................................................... 8
1-3.8 Special safety regulations for Z-D Reciprocator.................................................................................. 9
1
-4 About This Manual ...................................................................................................................................... 9
2- Z-Axis Function description............................................................................................................................................. 10
2-1 E-ROBOT+3 Z - Double Axis Reciprocator System ....................................................................................... 10
2-2 Field of Application................................................................................................................................... 10
2-3 Function of Z-Axis ..................................................................................................................................... 10
2-4 Special Characteristics ............................................................................................................................. 11
2
-5 Expansion with additional axes of motion .................................................................................................. 11
2-6 Reasonably foreseeable misuse ................................................................................................................. 11
3- Technical Data ............................................................................................................................................................... 12
3-1 Technical Data........................................................................................................................................... 12
3-2
Electrical Data........................................................................................................................................... 12
3-3 Sound pressure level ................................................................................................................................. 12
4- Set-up, assembly and commissioning ...............................................................................................................................13
4-1 Installing the Horizontal Axis ..................................................................................................................... 13
4-1.1 Preparation for start-up .................................................................................................................. 13
4
-1.2 Setup and assembly ........................................................................................................................ 13
4-1.3 Connecting the E-ROBOT +3 X Horizontal Motion Unit to the Z Reciprocator ..................................... 14
5- Commissioning .............................................................................................................................................................. 16
5-1 Preparation for start-up ............................................................................................................................ 16
5-1.1 General information ........................................................................................................................16
5-1.2 Reference point ............................................................................................................................. 16
5-1.3 Horizontal Axis Reference point ...................................................................................................... 16
5-2 Connections ............................................................................................................................................. 17
5
-3 Checkpoints before switching on ............................................................................................................... 17
5-4 Grounding / protection type ...................................................................................................................... 17
5-5 Hoses and cables ..................................................................................................................................... 17
5-6 Reference point and mechanical stops ...................................................................................................... 18
5-6.1 Setting the reference point ............................................................................................................ 18
5
-6.2 Setting the lower mechanical stopper ............................................................................................. 18
5-6.3 Setting the upper mechanical stopper ............................................................................................ 18
6- Start up and Shut down .................................................................................................................................................. 19
6-1 Electrical Connections ..............................................................................................................................1
9
6-2 Simple General Purpose AC Drive Settings .................................................................................................19
6-2.1 Basic Parameters ......................................................................................................................... 20
6-3 Axis Control Card Settings ........................................................................................................................21
7
- E-DRIVE ZX02-E Reciprocator Control Unit and Setting ......................................................................................................22
7-1 Front Panel and Input Buttons ...................................................................................................................22
7-2 Start up preferences .................................................................................................................................23
7-3 Setup Pages .............................................................................................................................................23
7-3.1 Main Setup Page .......................................................................................................................... 23
7
-3.2 Axes Setup Page .......................................................................................................................... 24
7-4 Main Menu Page ......................................................................................................................................25
7
-5 Recipe Creation & Operating with Recipes ..................................................................................................26
8- Operating Reciprocator .................................................................................................................................................. 26
8-1 Start-Up Procedure ...............................................................................................................................
....26
8-2 Error Codes ..............................................................................................................................................27
9- Maintenance .................................................................................................................................................................. 28
9-1 General information ................................................................................................................................. 28
9-2
Maintenance schedule ............................................................................................................................. 28
9-2.1 Weekly ...................................................................................................................................... 28
9-2.2 Monthly .................................................................................................................................... 28
9-2.3 Every 6 Months .......................................................................................................................... 27
9-3 Drive unit ............................................................................................................................................... 28
9-3.1 Replacing the drive unit ............................................................................................................. 30
9-4 Drive belt ................................................................................................................................................ 30
9-4.1 Replacing the drive belt on the vertical axis ............................................................................... 30
9-4.1.2 Belt Tension Settings ...................................................................................................... 31
9-4.2 Replacing the drive belt on the horizontal axis ............................................................................ 32
9-5 Drive wheel ............................................................................................................................................. 32
9-5.1 Replacing the upper toothed drive wheel ................................................................................... 32
9-6 Z carriage - rollers .................................................................................................................................. 32
9
-7 Counterweight Plates .............................................................................................................................. 33
9-7.1 Replacing the counterweight plates on the vertical axis ..................................... ........................ 33
9-8 Reference Sensor ................................................................................................................................... 34
9-8.1 Replacing the zero point reference sensor on the vertical axis ................................................... 34
9-8.2 Replacing the reference sensor on the horizontal axis ............................................................... 34
9-9 Incremental Pulse Generator (Encoder) ................................................................................................... 35
9-10 Carriage ............................................................................................................................................... 35
9-10.1 Replacing the carriage ............................................................................................................ 35