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E-ROBOT+3 Series
Electron E-ROBOT+3 Series User Manual
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E-ROBO
T+3
POWDER COA
TING EQUIPMENT
USER’S MANUAL
SERIES
Check our
product
online
electron.com.tr + info@electron.com.tr
2
Table of Contents
Table of Contents
3
1- Safety Regulations
5
Conformity of Use
5
Safety Symbols
5
Technical Safety Regulations for Stationar y Electrostatic Powder Spraying Equipment
6
1-3.1 General Information
6
1-3.2 Consciously Working Safe
6
1-3.3 Safety Regulations for the Operating Firm And/Or Personnel
6
1-3.4 Special Type of Hazards
7
1-3.5 Safety Requirements for Electrostatic Powder Coating
7
1-3.6 Product Specific Safety
8
1-3.7 Moving Axes
8
About this Manual
9
1-3.8 Special Safety Regulations for Z-D Reciprocator
9
2- Z-Axis Function Description
10
E-ROBOT+3 Z - Double Axis Reciprocator System
10
Field of Application
10
Function of Z-Axis
10
Special Characteristics
11
Reasonably Foreseeable Misuse
11
Expansion with Additional Axes of Motion
11
3- Technical Data
12
Electrical Data
12
Sound Pressure Level
12
4- Set-Up, Assembly and Commissioning
13
Installing the Horizontal Axis
13
4-1.1 Preparation for Star T-Up
13
4-1.2 Setup and Assembly
13
4-1.3 Connecting the E-ROBOT +3 X Horizontal Motion Unit to the Z Reciprocator
14
5- Commissioning
16
Preparation for Start-Up
16
5-1.1 General Information
16
5-1.3 Horizontal Axis Reference Point
16
5-1.2 Reference Point
16
Connections
17
Checkpoints before Switching on
17
Grounding / Protection Type
17
Hoses and Cables
17
Reference Point and Mechanical Stops
18
5-6.1 Setting the Reference Point
18
5-6.2 Setting the Lower Mechanical Stopper
18
5-6.3 Setting the Upper Mechanical Stopper
18
Electrical Connections
19
Simple General Purpose AC Drive Settings
19
6-2.1 Basic Parameters
20
Axis Control Card Settings
21
Front Panel and Input Buttons
22
Start up Preferences
23
Setup
23
7-3.1 Main Setup Page
23
11-3.1 Data Concerning Goods to be Transpor Ted
24
11-3.2 Loading, Transferring the Load, Unloading
24
7-3.2 Axes Setup Page
24
Main Menu Page
25
Recipe Creation & Operating with Recipes
26
9-2.3 Ever y 6 Months
27
Star T-Up Procedure 8-2 Error Codes
27
9- Maintenance
28
General Information
28
Maintenance Schedule
28
9-2.1 Weekly
28
9-2.2 Monthly
28
Drive Belt
30
9-3.1 Replacing the Drive Unit
30
9-4.1 Replacing the Drive Belt on the Ver Tical Axis
30
9-4.1.2 Belt Tension Settings
31
9-4.2 Replacing the Drive Belt on the Horizontal Axis
32
9-5.1 Replacing the Upper Toothed Drive Wheel
32
Drive Wheel
32
Z Carriage - Rollers
32
9-7.1 Replacing the Counter Weight Plates on the Ver Tical Axis
33
Counterweight Plates
33
9-8.1 Replacing the Zero Point Reference Sensor on the Ver Tical Axis
34
9-8.2 Replacing the Reference Sensor on the Horizontal Axis
34
Reference Sensor
34
9-10.1 Replacing the Carriage
35
Carriage
35
Incremental Pulse Generator (Encoder)
35
Loading and Handing
36
11- Packing, Transpor T
37
Packing Material
37
Introduction
37
Storage
37
11-1.1 Requirements on Personnel Carr Ying out the Work
37
11-2.1 Selection of Packing Material
37
11-2.2 Procedure When Packing
37
Maintenance Schedule
37
Maintenance Works
37
12- Ordering
40
Ordering Reciprocator Systems
40
Ordering Spare Parts
41
12-2.1 E-ROBOT+3 Z Ver Tical Axis Reciprocator - Spare Par Ts List
43
12-2.2 E-ROBOT+3 X Horizontal Axis Reciprocator - Spare Parts List
53
12-2.3 E-DRIVE ZX02-EX Reciprocator Control Unit- Spare Parts List
58
Electrical Schematic Diagram
62
Electrical Scheme of E-Drive ZX02-E Reciprocator Control Unit
62
Electrical Scheme of E-Robot+3 Z Mechanical Unit Panel
63
Fault Chart
65
14- Groung Diagram 15- 16- Service Chart
66
17- Product Life and Warranty
67
Operational Conditions
67
Product Life
67
Warranty and Warranty Conditions
67
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Electron E-ROBOT+3 Series Specifications
General
Brand
Electron
Model
E-ROBOT+3 Series
Category
Industrial Equipment
Language
English
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