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EM TEST UCS 500Mx User Manual

EM TEST UCS 500Mx
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Manual
For Operation
UCS 500Mx
The ultra-compact simulator
and its system modules
UCS 500 upgrade version
UCS 500 M4
UCS 500 M6
UCS 500 M6A
UCS500Mx - designed as a modular system - is the most
intelligent solution offering exactly what you need for full-
compliant immunity tests against transient and power fail
phenomena. The distinct operation features, convenient DUT
connection facilities, a clearly arranged menu structure and
display philosophy as well as the pre-programmed standard test
routines make testing easy, reliable and safe. Extendable by a
variety of test accessories the UCS500Mx is a universal
equipment for abroad range of recommendations even for three-
phase applications up to 100A
EN/IEC 61000-4-2
EN/IEC 61000-4-4
EN/IEC 61000-4-5
EN/IEC 61000-4-8
EN/IEC 61000-4-9
EN/IEC 61000-4-11
EN/IEC 61000-4-12
EN/IEC 61000-4-29
EN 61000-6-1
EN 61000-6-2
Version: 3.05 / 31.01.2005
emc test equipment
Replaces: 3.04 / 17.12.2004
Filename:
UCS500Mx operating manual V305.doc
Printdate: 31.01.05
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EM TEST UCS 500Mx Specifications

General IconGeneral
BrandEM TEST
ModelUCS 500Mx
CategorySwitch
LanguageEnglish

Summary

UCS 500Mx: Ultra-Compact Simulator

Product Overview and System Modules

Introduces the UCS 500Mx as an ultra-compact simulator and its system modules for immunity tests.

Supported EMC Standards

Lists the key EMC standards covered by the UCS500Mx, including IEC 61000-4 series.

Model Overview

UCS Models

Details the different UCS models available, including standard and special versions.

Standards Covered by UCS 500 M4 / M6 / M6A

List of Covered Standards

Enumerate the specific EMC standards that the UCS 500M is equipped to cover for testing.

Voltage Dips & Interruptions (IEC 61000-4-11)

Operation and Menu Structure

Explains the operational modes and menu navigation for voltage dip testing.

Test Setup and Accessories

Covers required test setups and accessories like transformers for voltage dip tests.

Electrostatic Discharge (ESD) Testing (IEC 61000-4-2)

ESD Generator and Test Setup

Details the ESD generator, its setup, and important testing points according to the standard.

Appendix

Declaration of CE-Conformity

Provides the CE conformity declaration for the UCS 500M product line.

UCS Model Specifications

Standard and Special UCS Models

Lists and compares specifications for standard and special UCS models like M4, M6, M6A, and S1.

Front Panel Operation

Front Panel Controls and Indicators

Describes the functions of the controls and indicators visible on the front panel of the UCS 500M.

Rear Panel Connections

Rear Panel Connections

Details the various input, output, and synchronization connectors located on the rear panel.

Rear Panel Connector Details

HV Output and Monitoring

Explains the HV output for surge pulses and monitoring outputs for voltage and current.

Ventilation and Warning Lamp

Describes the ventilation system and the warning lamp functionality for safety indications.

Rear Panel Interface and Fail Inputs

Serial and Parallel Interfaces

Details the RS 232 serial and IEEE 488 parallel interfaces for communication and control.

Fail Detection Inputs

Explains the FAIL 1 and FAIL 2 inputs for test stop and pause control based on EUT status.

Operation and Menu System

Menu Navigation and Controls

Describes how to navigate the menu system using function keys, knob, and cursor keys.

Menu Structure Overview

Provides a hierarchical overview of the simulator's menu structure, from Level 0 to Level 4.

Main Menu Functions

Main Menu Functions

Details the primary functions available in the main menu: Burst, Surge, Power Fail, ESD, and Service.

Service and Status

Service Options

Outlines the available service functions like addresses, setup, standard level changes, and status display.

Setup and Configuration

Setup Menu Functions

Explains setup options for language, LCD, interfaces, beep, timers, voltage, and magnetic field factors.

UCS 500 M Internal Components

Control Unit Components

Lists and identifies the main boards and transformers within the control unit section.

High Voltage and Coupling Units

Describes the components of the high voltage and coupling/decoupling units.

Technical Data: EFT Burst

EFT Test Level and Waveform Specifications

Details test levels, waveform parameters like rise time, duration, and impedance for EFT burst testing.

EFT Test Routines and Output

Describes available test routines and output specifications for EFT burst testing.

Technical Data: Surge Immunity

Surge Test Levels and Waveforms

Specifies test levels, waveform parameters, and repetition rates for Surge immunity testing.

Surge Output and Test Routines

Details output configurations, coupling networks, and available test routines for Surge immunity.

Technical Data: Power Fail

Power Fail EUT Supply and Trigger

Covers EUT supply parameters, mains frequency, inrush current, protection, and trigger settings.

Power Fail Test Routines and Magnetic Field

Lists test routines for power fail events and magnetic field testing requirements.

Technical Data: ESD & General Specs

ESD Discharge Modes and Parameters

Details air and contact discharge modes, parameters like voltage, capacitor, and resistor for ESD testing.

General Equipment Specifications

Provides general specifications including mains supply, power consumption, safety features, interfaces, dimensions, and weight.

UCS 500 Upgrade Version

Differences from UCS 500 M4

Highlights specific differences in warning lamps, synchronization, and inrush current for the upgraded UCS 500.

Maintenance and Service

General Maintenance and Test Setup

States the generator is maintenance-free and recommends test setup guidelines for safety.

Calibration and Verification Procedures

Describes the factory calibration process, traceability, and the importance of calibration adapters.

Delivery Groups and Options

Basic Equipment Included

Lists the essential components included in the basic delivery group of the UCS 500M.

Available Accessories and Options

Details optional accessories for Burst, Surge, Power Fail, Magnetic field, and ESD testing.

EFT Burst Operation

Burst Test Routine Selection

Introduces the Burst menu, offering Quick Start, Standard, and User test routines for EFT burst testing.

Quick Start Procedure for Burst

Guides on using the Quick Start function for easy and fast online operation of burst tests.

EFT Burst: Standard Test Routines

Preprogrammed Burst Test Routines

Lists preprogrammed standard test routines for EFT Burst based on IEC and EN standards.

Manual Standard Burst Routine

Explains how to use the manual standard routine for flexible burst testing with online parameter changes.

EFT Burst: User Test Routines

Customizable Burst Test Routines

Describes how users can program, save, and recall their specific test routines for burst testing.

EFT Burst: Advanced User Routines

Frequency Sweep in Single Burst

Details the function for sweeping frequencies within a single burst, with parameter limitations.

Frequency Sweep with Constant Duration

Explains frequency sweeps with constant pulse duration, including parameter limitations.

EFT Burst Generation & Test Levels

Burst Generation Switch and Limitations

Discusses the semiconductor discharge switch and its limitations for burst generation.

Maximum Test Levels with Couplings

Shows maximum test levels for Burst based on the number of couplings for different UCS models.

EFT Coupling/Decoupling Networks

Network Functionality

Explains the purpose of the decoupling part of the network: filtering and impedance.

AC/DC Power Line Coupling

Describes the coupling network for AC/DC power lines, including normal and common mode coupling.

Burst Test Setup & Coupling Clamp

Capacitive Coupling Clamp Usage

Details the use of the capacitive coupling clamp, its impedance, and placement for testing.

Burst Test Setup Configuration

Provides guidelines for setting up the burst test generator and coupling network, including grounding.

Surge Immunity Operation

Surge Test Routine Selection

Lists the available surge test routines: Quick Start, Standard, User, Pulse Magnetic Field, Ring Wave, and Current Limiter setup.

Surge Immunity: Quick Start

Quick Start for Surge Tests

Guides on using the Quick Start function for easy surge testing with automatic recall of last settings.

Surge Immunity: Standard Test Routines

Standard Surge Test Routine Selection

Details the selection of standard surge test routines based on IEC 61000-4-5 levels and EN 61000-6 standards.

Surge Test Procedure Iteration

Explains the process of iterating surge tests synchronized to phase angle and voltage, and line-to-earth testing.

Surge Immunity: Manual Test Routine

Manual Surge Parameter Adjustment

Describes how to adjust surge parameters online during testing using cursor and knob controls.

Surge Immunity: User Test Routines

Customizable Surge Test Routines

Explains user-defined routines for surge tests: polarity change, coupling change, voltage change, phase angle change.

Pulsed Magnetic Field Testing (IEC 61000-4-9)

Magnetic Field Test Operation

Details the operation of the pulse magnetic field test, similar to standard surge routines, and required setup.

Ring Wave & Surge Current Limiter

Ring Wave Application

Refers to the RWG 500 modules manual for Ring Wave application details.

Surge Current Limiter Setup

Explains how to set the maximum allowable surge current for EUT protection.

Surge Pulse Generation & Coupling

Surge Pulse Generation Switch

Mentions the semiconductor switch used for surge pulse generation.

Coupling to Power Supply and I/O Lines

Describes coupling methods for power supply lines and I/O lines using integrated or external networks.

Power Fail Operation (IEC 61000-4-11)

Power Fail Test Routine Selection

Lists the main Power Fail test routines: Quick Start, Standard, User, and Magnetic Field.

Power Fail: Quick Start

Quick Start for Power Fail Tests

Guides on using Quick Start for fast power fail testing, including parameter explanations.

Power Fail: Standard Test Routines

Standard Routines for AC Power Mains

Details standard routines for AC power supply mains, including dips and voltage variations.

Standard Routines for DC Power Systems

Lists standard routines for DC power supply systems based on IEC 61000-4-29.

Power Fail: Generic & DC Standard Routines

Generic Standard Routines

Explains generic standard routines for EN 61000-6-1 and EN 61000-6-2.

DC Power Supply Dips (IEC 61000-4-29)

Details dip levels for DC power supply systems according to IEC 61000-4-29.

Power Fail: Manual Test Routine

Manual Adjustment of Power Fail Parameters

Describes how to change power fail parameters online during testing using manual routines.

Power Fail: User Test Routines

Customizable Power Fail Sequences

Explains user-defined routines for voltage variation, phase angle change, and duration change.

The Power Fail Test Explained

Power Fail Test Modes and Channels

Describes different power fail test modes (interruptions, dips) and channel configurations (PF1, PF2).

Power Switches and Input Channel Details

Details the electronic power switches, input channels, and their connection requirements.

Power Fail: Voltage Interruptions

High Impedance Interruptions

Explains high impedance interruptions where the EUT discharges internally.

Low Impedance Interruptions

Describes low impedance interruptions involving short-circuiting channel PF2.

Voltage Variations & DC Power

Voltage Dips and Variations Explained

Details how voltage dips and variations are achieved using variacs and channel switching.

DC Power Network Considerations

Discusses grounding and measurement considerations for DC power supply operation.

Test Setup: Transformer V4780

Transformer V4780 for Voltage Dips

Explains the use of the V4780 transformer to generate voltage dips and interruptions according to standards.

V4780 Device Models and Control

Lists V4780 device models and details the control mechanism for the V4780 S2.

V4780 Technical Data & Setup

V4780 Technical Specifications

Provides technical data for V4780 models, including input, output, power, and dimensions.

V4780 Setup and Connection Diagrams

Shows setup diagrams for connecting the V4780 transformer to the simulator and EUT.

Motor Variac MV 2616 for Power Fail

MV 2616 for Voltage Dips and Interruptions

Explains the use of the MV 2616 motor variac for simulating power supply failures.

MV 2616 for Voltage Variations

Details how the motor variac is used for voltage variation functions programmed via simulator or software.

MV 2616 Technical Data

MV 2616 Input, Output, and Control Specs

Lists technical specifications for the MV 2616 variac, including input voltage, output, control, and dimensions.

Magnetic Field Testing (IEC 61000-4-8)

Magnetic Field Test Setup and Operation

Describes the test setup involving a variac, antenna, and transformer for magnetic field testing.

ESD Operation

ESD Quick Start and Standard Routines

Introduces the ESD operation, covering Quick Start and Standard test routines.

ESD: Quick Start & Standard Routines

ESD Quick Start Parameters

Details the parameters available in the ESD Quick Start mode, including voltage and trigger settings.

Standard ESD Test Routine Parameters

Explains parameters for standard ESD test routines like mode (Air/Contact) and trigger type.

ESD Generator Test Setup

Correct ESD Test Setup Guidelines

Provides crucial guidelines for test table, ground reference plane, and generator placement for reproducible ESD tests.

ESD Test Application and Levels

ESD Direct and Indirect Discharge Application

Describes direct and indirect discharge applications to EUT parts and surfaces.

ESD Test Level Matrix

Presents a matrix of test levels for contact and air discharges as per IEC 61000-4-2.

ESD Discharge Unit Details

Discharge Unit Components and Controls

Explains the connecting cable, ON/OFF key, exchangeable discharge tips, and polarity reversal.

Appendix: CE Conformity

CE Declaration Details

Lists manufacturer, product name, and declared conformity with Low Voltage and EMC Directives.

System Diagrams: Control Connections

UCS 500 M General Diagram

Shows a general block diagram of the UCS 500 M, illustrating major units and their connections.

Main Diagram: Control Connections

Details the main control connections between various boards and modules within the UCS 500 M.

System Diagrams: High Voltage Connections

Main Diagram: High Voltage Connections

Illustrates the main high voltage connections for surge, burst, and ESD pulses within the UCS 500 M.