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ESAB PCM-875A User Manual

ESAB PCM-875A
136 pages
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F-15-753
November, 2002
Installation, Operation and Maintenance Manual for the
PCM-875A Plasmarc Mechanized
Cutting System
Cutting Systems
411 South Ebenezer Road
Florence, South Carolina, U.S.A
.

Table of Contents

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ESAB PCM-875A Specifications

General IconGeneral
Protection ClassIP23
Cutting Capacity25 mm (1 inch)
Gas TypeAir or Nitrogen
Open Circuit Voltage300 V
Weight92 lbs (42 kg)

Summary

Safety Precautions and Guidelines

Safety Symbols and General Rules

Explains warning symbols and general safety rules for operation and hazards.

Installation and Service Safety

Guidelines for safe installation, grounding, and maintenance procedures.

Operating Hazards and Protection

Details electrical, fume, radiation, burn, and explosion hazards and required protection.

Safety References

List of recommended safety regulations and industry standards.

System Description and Components

System Overview and Specifications

Introduction to system components, power console, RAS, and torch specifications.

Component Dimensions and Parts

Dimensions of key components and torch spare parts kit.

Installation and Setup Procedures

Power Console Installation

Procedures for installing the PCM-875A power console.

Electrical and System Connections

Steps for connecting electrical power and system components.

Torch Assembly Installation

Steps for installing torch front end parts.

Operation and Performance Tuning

Console Operation and Controls

Console operation, controls, and safety during use.

Cut Quality and Process Data

Factors affecting cut quality and recommended process parameters.

Maintenance and Troubleshooting

System Maintenance Procedures

Maintenance for console, RAS, torch, and consumables.

Troubleshooting Common Issues

Diagnosing and resolving system and torch problems.

Electrical Schematics and Diagrams

Electrical drawings for troubleshooting.

Replacement Parts Information

Ordering Parts and Warranty

Information on ordering genuine ESAB parts and warranty.

Power Console Parts (230V/400V)

Replacement parts list and diagrams for the power console.

RAS-2 and Torch Parts

Replacement parts list and diagrams for the RAS-2 and PT-20AMX torch.

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