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Excel EX62 - User Manual

Excel EX62
90 pages
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1
HORIZONTAL BALER
EXCEL MODEL EX62
Owners Manual
FOR:
CUSTOMER _________________
SN: EX2_____
CUSTOMER SUPPORT
1-800-475-8812
January 15
th
, 2012

Questions and Answers

  • A
    Anthony FowlerAug 19, 2025
    What to do if the Excel Industrial Equipment motor does not run?
    • A
      Anita BishopAug 19, 2025
      If the Excel Industrial Equipment motor doesn't run, first, make sure the Emergency Stop button is released by twisting it. Check if the Key Switch and Disconnect are in the ON position. If not, turn them ON. Also, inspect the fuse and replace it if it's blown.
  • S
    Sara HicksAug 21, 2025
    Why does my Excel Industrial Equipment motor run hot?
    • E
      Ellen ChambersAug 21, 2025
      If the Excel Industrial Equipment motor runs hot, it could be due to blocked ventilation. Clean both the external and internal ventilation systems. Another cause might be a high ambient temperature (over 105 degrees F). Try to provide cooler air from outside or reduce the number of cycles per hour.
  • F
    Felicia JonesAug 23, 2025
    What to do if thermal overload relays are tripped or tripping in my Excel Industrial Equipment?
    • L
      Lisa SimsAug 23, 2025
      If thermal overload relays are tripped or tripping in your Excel Industrial Equipment, check the following: * Ensure incoming leads are connected to the correct terminals. * Address low voltage at motor terminals by improving the power supply or increasing line size. * Verify that all three phases of power are present. * Tighten any loose wires from fuses to the starter or from the overload to the motor. * Make sure the amp setting on the overload is correct.
  • K
    Katherine CooperAug 26, 2025
    Why won't my Excel Industrial Equipment motor start or why does it make a growling noise?
    • N
      Nicole MillerAug 26, 2025
      If the Excel Industrial Equipment motor won't start or makes a growling noise, it could be due to several reasons. First, check the power source for very low voltage or a single-phased condition, ensuring all three phases are present. Inspect the motor leads for continuity, cleaning and tightening them if necessary. Also, check the shaft for freeness of rotation, as the rotor or bearings might be locked. Finally, the starter coil might be burned out, requiring replacement.
  • A
    april95Aug 27, 2025
    How to fix excessive vibration in Excel Industrial Equipment?
    • S
      Stephen PerezAug 27, 2025
      To address excessive vibration in your Excel Industrial Equipment, consider these steps: * Check the alignment between the motor and pump, ensuring the motor mounting is tight and solid. * Disconnect the pump from the coupling and restart the motor. If the vibration stops, the unbalance is in the pump, and you should replace it. * Remove the coupling and restart the motor. If the vibration stops, the unbalance is in the coupling, and you should replace the coupling spider. * If the unbalance persists, the issue is likely in the motor itself. Check the bearings.
  • J
    John DiazAug 30, 2025
    Why is my Excel Industrial Equipment motor running noisy?
    • J
      jessicawalshAug 30, 2025
      If the Excel Industrial Equipment motor runs noisy, disconnect it from the pump coupling and check. If the noise doesn't stop, the bearings might be bad and need replacement. Alternatively, the pump or coupler might be faulty, so disconnect from the coupling and check those as well.
  • J
    James JordanSep 1, 2025
    What to do if the Excel Industrial Equipment motor shuts off with the platen extended and won't return?
    • M
      mgarciaSep 1, 2025
      If the Excel Industrial Equipment motor shuts off with the platen in the extended position and won't return, check if a foreign object is holding the Rear limit switch arm open. Also, verify the pressure settings are correctly adjusted.
  • J
    Justin WardSep 3, 2025
    Why is my Excel Industrial Equipment pump making noise?
    • S
      Susan WagnerSep 3, 2025
      If the Excel Industrial Equipment pump is making noise, start by checking the oil level and adding oil if it's low. Also, inspect the intake pipe for any restrictions and clean it if necessary by flushing the system.
  • R
    Robert DanielSep 5, 2025
    What to do if the Excel Industrial Equipment motor and pump run but the baler does not run?
    • S
      Sandra CalhounSep 5, 2025
      If the Excel Industrial Equipment motor and pump run, but the baler doesn't, first add oil if the oil level is low. Check the Start Up and Testing section for checking motor rotation if the pump and motor rotation is incorrect. Replace the key and any damaged parts if the key sheared on the pump or motor shaft. Finally, replace couplers if the pump coupler separated or is bad.
  • D
    Darius WilsonSep 7, 2025
    What to do if the cutting edge of my Excel Industrial Equipment is not cutting?
    • B
      bdoyleSep 7, 2025
      If the cutting edge of your Excel Industrial Equipment is not cutting, the edge may be dull. Remove or replace the cutting edge and rotate as needed.

Summary

Introduction

Features

Versatile Material Baling

Describes the range of materials the baler can handle.

Key Baler Features

Details features like feed opening, shear blade, dogs, and interlocks.

Operational Modes

Explains short stroke cycle and advanced control panel options.

Specifications

Structural Specifications

Lists physical dimensions, weight, and operational space requirements.

Hydraulic Specifications

Details hydraulic system components, pump, cylinders, and oil capacity.

Electrical Specifications

Outlines motor type, voltage, phase, and enclosure ratings.

Performance Data

Provides hydraulic pressure, platen force, and cycle time metrics.

Bale Weight Guidelines

Lists typical bale weights for various recyclable materials.

Safety Precautions

Safety Symbols and Warnings

Explains hazard warning symbols used in the manual.

Operator and Personnel Safety

Defines requirements for operators, training, and employer responsibilities.

Emergency Stop and Safety Devices

Details the emergency stop button and safety switches.

Specific Operational Safety

Covers safety for hazardous substances, cleaning, and equipment startup.

Lock Out;Tag Out Procedure

Lockout;Tagout Overview and Responsibilities

Provides an overview of OSHA standards and employer responsibilities.

Lockout;Tagout Procedure Steps

Outlines the step-by-step process for isolating energy sources.

Basic Part Identification

Component Identification List

Lists numbered parts and their descriptions for baler identification.

Installation Instructions

Electrical Installation Requirements

Details electrical wiring and voltage compatibility requirements.

Site Preparation and Component Installation

Guidance on site selection and installation of parts like breather cap.

Connecting to Power Source

Safe procedures for connecting the baler to the main power supply.

Start Up and Testing

Pre-Test Checks and Motor Rotation Verification

Ensures proper setup and correct motor rotation before operation.

Control System Testing

Tests baler controls, including forward, reverse, and emergency stop.

Operating Instructions

Employer Responsibilities for Operation

Outlines employer duties for safe operation, training, and inspections.

Operating Controls Overview

Introduces the control panel and describes the function of each control.

Control Panel Functions

Details specific controls like power disconnect, emergency stop, and key switch.

Specific Operating Procedures

Explains operation of buttons like Forward, Reverse, and Conveyor controls.

Semi-Automatic Baler Cycle Operation

Step-by-step guide for performing a semi-automatic baling cycle.

Bale Tying

Bale Completion and Wire Threading

Indicates bale completion and provides instructions for threading wire ties.

Securing Bale Ties

Instructions on how to tie the wire ends securely.

Bale Ejection

Bale Ejection Readiness and Safety

Indicates bale readiness and warns of safety hazards during ejection.

Ejection Procedure Steps

Step-by-step guide for safely ejecting the bale from the chamber.

Automatic Baling (Photo Eye Controlled)

Automatic Baling Setup and Operation

Instructions for setting up and initiating automatic baling using photo eyes.

Photo Eye Safety and Control

Warns about unattended operation and photo eye function.

Care and Maintenance

Maintenance Responsibilities and Procedures

Outlines employer duties and general maintenance recommendations.

Cleaning and Oil Reservoir Maintenance

Procedures for cleaning the baler and maintaining the hydraulic oil reservoir.

Scheduled Maintenance Requirements

Details weekly, monthly, semiannual, and yearly maintenance tasks.

Troubleshooting and Service

Troubleshooting Common Issues

Lists common problems like jams, cutting edge issues, and slot alignment.

Motor and Pump Troubleshooting

Addresses issues related to motor noise, vibration, and pump operation.

System Operation Troubleshooting

Covers problems with platen return and empty chamber cycling.

Adjustments

Cutting Edge and Platen Adjustments

Procedures for rotating the cutting edge and setting platen clearance.

Limit Switch Adjustments

Instructions for adjusting rear, tie-off, short stroke, and front limit switches.

Hydraulic System Adjustments

Guidance on adjusting pump compensator and relief valve pressures.

Photo Eye Adjustments

Steps for adjusting the photo eye sensor horizontally and vertically.

Detailed Part Identification

Main Baler Parts

Lists and illustrates parts for the main baler assembly.

Component Assemblies

Platen Assembly

Diagram and parts list for the platen assembly.

Cylinders and Hoses Assembly

Diagram and parts list for the hydraulic cylinders and hoses.

Valves and Fittings Assembly

Diagram and parts list for hydraulic valves and fittings.

Pump and Motor Assembly

Diagrams and parts list for the pump and motor components.

Reservoir and Filter Assembly

Diagram and parts list for the reservoir and filter system.

Control System Components

Diagrams and parts lists for control box components (various models).

Electrical Enclosure Components

Diagram and parts list for the electrical enclosure contents.

Limit Switch Rail Components

Diagram and parts list for the limit switch rail assembly.

Photo Eye Components

Diagram and parts list for the photo eye sensor assembly.

Decals

Decal Identification List

Lists decals with their part numbers and descriptions.

Preventative Maintenance Check List

Maintenance Checklists

Checklists for weekly, semiannual, and yearly maintenance tasks.

Warranty

Appendix A

Electrical Schematics List

Lists the available electrical schematic diagrams for different voltages.

Electrical Schematics

Main Disconnect Panel Schematics

Provides wiring diagrams for the main disconnect panel at various voltages.

Control System Schematics

Illustrates control power distribution and Micrologic system wiring.

Hydraulic Schematic

Diagram showing the hydraulic system layout and components.

Notes

Excel EX62 Specifications

General IconGeneral
BrandExcel
ModelEX62
CategoryIndustrial Equipment
LanguageEnglish

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