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Excel EX62 - User Manual

Excel EX62
90 pages
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1
HORIZONTAL BALER
EXCEL MODEL EX62
Owners Manual
FOR:
CUSTOMER _________________
SN: EX2_____
CUSTOMER SUPPORT
1-800-475-8812
January 15
th
, 2012

Questions and Answers

Summary

Introduction

Features

Versatile Material Baling

Describes the range of materials the baler can handle.

Key Baler Features

Details features like feed opening, shear blade, dogs, and interlocks.

Operational Modes

Explains short stroke cycle and advanced control panel options.

Specifications

Structural Specifications

Lists physical dimensions, weight, and operational space requirements.

Hydraulic Specifications

Details hydraulic system components, pump, cylinders, and oil capacity.

Electrical Specifications

Outlines motor type, voltage, phase, and enclosure ratings.

Performance Data

Provides hydraulic pressure, platen force, and cycle time metrics.

Bale Weight Guidelines

Lists typical bale weights for various recyclable materials.

Safety Precautions

Safety Symbols and Warnings

Explains hazard warning symbols used in the manual.

Operator and Personnel Safety

Defines requirements for operators, training, and employer responsibilities.

Emergency Stop and Safety Devices

Details the emergency stop button and safety switches.

Specific Operational Safety

Covers safety for hazardous substances, cleaning, and equipment startup.

Lock Out;Tag Out Procedure

Lockout;Tagout Overview and Responsibilities

Provides an overview of OSHA standards and employer responsibilities.

Lockout;Tagout Procedure Steps

Outlines the step-by-step process for isolating energy sources.

Basic Part Identification

Component Identification List

Lists numbered parts and their descriptions for baler identification.

Installation Instructions

Electrical Installation Requirements

Details electrical wiring and voltage compatibility requirements.

Site Preparation and Component Installation

Guidance on site selection and installation of parts like breather cap.

Connecting to Power Source

Safe procedures for connecting the baler to the main power supply.

Start Up and Testing

Pre-Test Checks and Motor Rotation Verification

Ensures proper setup and correct motor rotation before operation.

Control System Testing

Tests baler controls, including forward, reverse, and emergency stop.

Operating Instructions

Employer Responsibilities for Operation

Outlines employer duties for safe operation, training, and inspections.

Operating Controls Overview

Introduces the control panel and describes the function of each control.

Control Panel Functions

Details specific controls like power disconnect, emergency stop, and key switch.

Specific Operating Procedures

Explains operation of buttons like Forward, Reverse, and Conveyor controls.

Semi-Automatic Baler Cycle Operation

Step-by-step guide for performing a semi-automatic baling cycle.

Bale Tying

Bale Completion and Wire Threading

Indicates bale completion and provides instructions for threading wire ties.

Securing Bale Ties

Instructions on how to tie the wire ends securely.

Bale Ejection

Bale Ejection Readiness and Safety

Indicates bale readiness and warns of safety hazards during ejection.

Ejection Procedure Steps

Step-by-step guide for safely ejecting the bale from the chamber.

Automatic Baling (Photo Eye Controlled)

Automatic Baling Setup and Operation

Instructions for setting up and initiating automatic baling using photo eyes.

Photo Eye Safety and Control

Warns about unattended operation and photo eye function.

Care and Maintenance

Maintenance Responsibilities and Procedures

Outlines employer duties and general maintenance recommendations.

Cleaning and Oil Reservoir Maintenance

Procedures for cleaning the baler and maintaining the hydraulic oil reservoir.

Scheduled Maintenance Requirements

Details weekly, monthly, semiannual, and yearly maintenance tasks.

Troubleshooting and Service

Troubleshooting Common Issues

Lists common problems like jams, cutting edge issues, and slot alignment.

Motor and Pump Troubleshooting

Addresses issues related to motor noise, vibration, and pump operation.

System Operation Troubleshooting

Covers problems with platen return and empty chamber cycling.

Adjustments

Cutting Edge and Platen Adjustments

Procedures for rotating the cutting edge and setting platen clearance.

Limit Switch Adjustments

Instructions for adjusting rear, tie-off, short stroke, and front limit switches.

Hydraulic System Adjustments

Guidance on adjusting pump compensator and relief valve pressures.

Photo Eye Adjustments

Steps for adjusting the photo eye sensor horizontally and vertically.

Detailed Part Identification

Main Baler Parts

Lists and illustrates parts for the main baler assembly.

Component Assemblies

Platen Assembly

Diagram and parts list for the platen assembly.

Cylinders and Hoses Assembly

Diagram and parts list for the hydraulic cylinders and hoses.

Valves and Fittings Assembly

Diagram and parts list for hydraulic valves and fittings.

Pump and Motor Assembly

Diagrams and parts list for the pump and motor components.

Reservoir and Filter Assembly

Diagram and parts list for the reservoir and filter system.

Control System Components

Diagrams and parts lists for control box components (various models).

Electrical Enclosure Components

Diagram and parts list for the electrical enclosure contents.

Limit Switch Rail Components

Diagram and parts list for the limit switch rail assembly.

Photo Eye Components

Diagram and parts list for the photo eye sensor assembly.

Decals

Decal Identification List

Lists decals with their part numbers and descriptions.

Preventative Maintenance Check List

Maintenance Checklists

Checklists for weekly, semiannual, and yearly maintenance tasks.

Warranty

Appendix A

Electrical Schematics List

Lists the available electrical schematic diagrams for different voltages.

Electrical Schematics

Main Disconnect Panel Schematics

Provides wiring diagrams for the main disconnect panel at various voltages.

Control System Schematics

Illustrates control power distribution and Micrologic system wiring.

Hydraulic Schematic

Diagram showing the hydraulic system layout and components.

Notes

Excel EX62 Specifications

General IconGeneral
BrandExcel
ModelEX62
CategoryIndustrial Equipment
LanguageEnglish

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