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Fronius FlexTrack 45 User Manual

Fronius FlexTrack 45
90 pages
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FlexTrack 45
8,045,565
Operating instructions
Spare parts list
Welding carriage
EN
/ Perfect Welding / Solar Energy / Perfect Charging
42,0426,0205,EN V03-03032015

Table of Contents

Other manuals for Fronius FlexTrack 45

Questions and Answers:

Fronius FlexTrack 45 Specifications

General IconGeneral
Input Frequency50/60 Hz
Protection ClassIP23
Cooling MethodAir-cooled
TypeFronius FlexTrack 45
Welding ProcessMIG/MAG, TIG
Power Source CompatibilityFronius TransSteel series, Fronius TPS/i series
Track Length4500 mm
Operating Voltage24 V DC
Power Supply24 V DC

Summary

General Information

About this document

Explains the purpose and scope of the operating instructions and the meaning of safety symbols.

General

Covers the basic principle and concept of the welding carriage and its applications.

Safety

Operational reliability and tips for the user

Provides advice on proper use, foreseeable misuse, modifications, and duty to instruct for safe operation.

Description of the welding carriage

Scope of supply

Details the basic configuration and available accessories and options for the welding carriage.

Welding carriage components

Illustrates and labels the main parts of the welding carriage with oscillation unit.

Remote control elements

Details the functions and controls of the remote control unit for operating the carriage.

Rails and bridges

Rigid rails

Details straight and ring-shaped rigid rails with their specifications and available sizes.

Flexible rails

Describes straight/curved and ring-shaped flexible rails, including their mounting and available lengths.

Bridge types

Compares magnetic bridges and bridges with adjustable feet, including their features and applications.

Commissioning

Preparing the welding carriage

Instructions for assembling the welding carriage with the oscillation unit and connecting cables.

Preparing and installing rails

Instructions for preparing and installing rails, including bridge requirements and fitting.

Placing the welding carriage on a straight rail

Step-by-step guide for mounting and connecting the welding carriage on a straight rail.

Operation

Creating and saving welding programs

Explains how to switch on system components and set welding carriage parameters for programs.

Work procedure

Covers operating procedures like test runs, working with/without oscillation, and starting the welding process.

Starting the welding process

Steps to initiate the welding process, including setting toggle switches and starting the carriage.

Troubleshooting

Event codes

Explains specific event codes like 'cls-' and 'ols-' and their remedies.

Error codes

Lists common error codes (err1-err9) and provides corresponding remedies or contact information.

Maintenance

Maintenance intervals and procedures

Provides a table of components, their maintenance procedures, and recommended intervals (daily, weekly, monthly).

Technical Data

FlexTrack 45 welding carriage

Lists technical specifications for the welding carriage, including welding position, speed, and load.

Ring rail settings table

A table summarizing settings for ring rails, including workpiece diameter and bridge configuration.

Spare Parts, Circuit Diagram

Spare parts, wearing parts and auxiliary materials

Advises on using approved Fronius parts and the risks of third-party alternatives.

Circuit diagram

Illustrates the electrical connections between the carriage, oscillator, and control systems.

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