6
Installing the contact cams ....................................................................................................................... 42
Securing the rail structure ........................................................................................................................ 43
Closed ring rail ......................................................................................................................................... 43
Closed ring rail ......................................................................................................................................... 44
Rigid ring segments ................................................................................................................................. 45
Flexible ring segments ............................................................................................................................. 47
Commissioning the welding carriage ............................................................................................................. 48
Placing the welding carriage on a straight rail .......................................................................................... 48
Placing the welding carriage on a ring rail ............................................................................................... 49
Regulating the pressure rollers ................................................................................................................ 50
Disengaging the welding carriage ............................................................................................................ 51
Operation 53
Creating and saving welding programs ......................................................................................................... 55
Switching on system components ............................................................................................................ 55
Setting the welding carriage parameters .................................................................................................. 55
Selecting additional functions ................................................................................................................... 56
Saving a program ..................................................................................................................................... 57
Loading a welding program ...................................................................................................................... 58
Changing the units of measurement ........................................................................................................ 58
Work procedure ............................................................................................................................................. 59
Working with or without oscillation ........................................................................................................... 59
Performing a test run ................................................................................................................................ 59
Starting the welding process .................................................................................................................... 60
Maintenance and disposal 61
Troubleshooting ............................................................................................................................................. 63
General.....................................................................................................................................................63
Basic requirements for the system to work .............................................................................................. 63
Event codes ............................................................................................................................................. 63
Error codes ............................................................................................................................................... 63
Maintenance .................................................................................................................................................. 64
Maintenance personnel ............................................................................................................................ 64
Maintenance record ................................................................................................................................. 64
Recommended lubricants ........................................................................................................................ 64
Maintenance intervals and procedures .................................................................................................... 65
Technical data 67
Technical data ...............................................................................................................................................69
FlexTrack 45 welding carriage ................................................................................................................. 69
Control box ............................................................................................................................................... 69
Oscillation unit .......................................................................................................................................... 69
Dimensions...............................................................................................................................................69
Rating plates ............................................................................................................................................ 70
Weights of rails and bridges ..................................................................................................................... 71
Ring rail settings table .............................................................................................................................. 72
Flexible rail segments settings table ........................................................................................................ 73
Spare parts, circuit diagram 75
Spare parts .................................................................................................................................................... 77
Spare parts, wearing parts and auxiliary materials .................................................................................. 77
Ordering details ........................................................................................................................................ 77
Circuit diagram .............................................................................................................................................. 85
To Next Page
Loading...
