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Packo FullClean Plus
Fullwood Packo FullClean Plus User Manual
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Fullwood Packo Full
Clean Plus
Instructions
for Use
Document Number:
006
6
14
Revision Number:
D
Date of Issue:
14/08/2020
2
Table of Contents
Table of Contents
4
Introduction
7
Scope
7
Glossary
7
Table 1 Glossary of Terms
7
Icons Used in this Manual
8
Table 2 Icons
8
Safety
9
General and Features
11
Fullclean Plus Feature Listing
11
The Fullclean Plus Operational Modes
12
Operation Mode
12
Adjust Mode
12
The Fullclean Plus Cleaning Possibilities
12
Circulation Cleaning
12
Heat Based Cleaning
12
Firmware Versions
13
Firmware for the Fullclean Plus, Covered by this Manual
13
Firmware NOT Covered by this Manual
13
Hardware Description
14
The User Interface
14
Figure 1 the Control Panel of the Fullclean Plus Enclosure
14
The Fullclean Plus Circuit Board
15
Connectors
15
X1A T/M X1D) I1
15
X2) 4-20 Ma
15
X3) Pt 100
15
X4 A/B)
15
Figure 2 the Fullclean Plus Main PCB with Its Main Components
15
X5) Expansion
16
X6) Ftt
16
X7) 01-04
16
X17) Alarm
16
X18 A/B) 24 V
16
X19) Mains (Not Applicable for 24 V Powered Models!)
17
X20) 1-4 Cmn
17
Fuses
17
Switches
17
Jumpers
17
Leds
17
Important Ics
18
Hardware Installation and Wiring
18
General Installation Information
18
Figure 3 General Wiring and Settings of the Fullclean Plus Controller
18
Relay Contact Protection
19
Figure 4 Examples of Relay Contact Protection
19
Circulation Cleaning Installation
20
Figure 5 Circulation Cleaning System Flow Diagram
20
Boiling Water Cleaning Installation
21
Figure 6 Circulation Cleaning System Wiring Schedule
21
Figure 7 Boiling Water Cleaning System Flow Diagram
22
Closed Water-Circuit Cleaning Installation
23
Figure 8 Boiling Water Cleaning System Wiring Schedule
23
Figure 9 Closed Circuit Washing System Flow Diagram
24
Figure 10 Closed Circuit Washing System Wiring Schedule
25
10. User Operation
26
The Operation Modes
26
Table 3 Operation Modes
26
Figure 11 Legend; Example of Leds and Display Readings
26
Standby Mode
27
Figure 12 Display & Leds in Standby Mode
27
Figure 13 Arrangement of the Keys on the Front
27
Milk Mode
28
Automatic Cleaning Mode
28
Figure 14 Display & Leds in Milking Mode
28
Errors
29
Power Failure
29
Alarm Notifications
29
Figure 15 Display & Leds During the Cleaning Mode
29
Manual Clean Mode
30
Figure 16 Alarm Warning; Display & Leds Within 5 Minutes after the Occurrence of an Error During Cleaning
30
Figure 17 Display & Leds after Finishing a "Special Cleaning Phase" (Manual- or Emergency)
30
Figure 18 Display & Leds During the Manual Cleaning Mode
30
Info Mode
31
Figure 19 Display & Leds During the Manual Cleaning Mode
32
User Setting Mode
33
Table 4 Available User Settings
33
Figure 20 Display & Leds During the User Setting Mode
33
11. User Trouble Shooting
35
12. Technical Operation
36
Adjust Mode
36
How to Enter Adjust Mode
37
First Time Settings - Full Reset
37
Figure 21 Position of Function Switch 8
37
Handling Main Menu Items
38
Figure 22 Simplified Menu Structure; Main Menu "General" Shown with Sub Menu and Parameter Items Extended
38
Figure 23 Main Menu
38
Handling Sub Menu Items
40
Figure 24 Sub Menu
40
Options and Settings of the Heat Based Cleaning System
42
Table 5 Fullclean 1.04 GB/CZ/P Heat Based Cleaning System
42
Table 6 Heat Based Cleaning System
46
Options and Settings of the Circulation Based Cleaning System
47
Internal Diagnostics
57
Table 7 Diagnostic Codes
57
Figure 25 Fullclean Display in Diagnostics Mode
57
13. Technical Trouble Shooting
58
Table 8 Service List
58
14. Disclaimers
59
4
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Fullwood Packo FullClean Plus Specifications
General
Brand
Fullwood
Model
Packo FullClean Plus
Category
Controller
Language
English
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