6. General and Features
The FullClean Plus cleaning controller is a micro-processor-based system which is able to
control all kind of washing systems for milking equipment, such as Circulation cleaning, Boiling
water cleaning and Closed-circuit washing.
The system has a large number of outputs to control a vacuum pump, a milk pump, water
supply valves, vacuum or compressed air valves, detergent pumps etc. The FullClean Plus
controls these outputs on adjustable time bases or by reading a number of inputs such as
different water levels, temperature sensors etc. The interaction between inputs and outputs is
software controlled and can be configured by a technical engineer using the FullClean Plus
terminal. Many features such as water recuperation, automatic chemical dosing etc. can be
set in this way.
6.1. FullClean Plus Feature Listing
The features are as follows:
• User interface with:
o A two-line 20 character display on the front side of the terminal to monitor all kind
of information about the cleaning cycle status, time in cleaning, water
temperature etc. It navigates the user or technician through the menu structure
of the software and can support different languages
o Five keys on the front side of the FullClean Plus terminal, for user control of the
system, for editing and entering all settings
o Five indication LEDs, indicating the status of the Operation Mode
o Buzzer indicating each key pressed or warning for several errors during
operation
• Large number of different inputs. Available by default is:
o Four digital inputs to detect water levels, milk delivery line position, etc
o Two analogue inputs for temperature sensors
o One Input for a pH or conductivity sensor for future applications
• Large number of different outputs. Standard available:
o Eight Galvanic isolated relays contacts max. 8 A/230 V, for vacuum pump, milk
pump, Milk Meter power supply, air injector, cluster tube clamps, etc
o Four Galvanic isolated relay contacts with common power for max. 5 A/230 V
AC
o One Low capacity normally closed relay contact for an alarm (max. 1 A/24 V
AC/DC)
• Enclosure IP66 rated
• Standard expansion connector to connect one 4-IN/OUT board (4 extra in- and
outputs)
• Standard hardware on-board of the controller:
o Battery backed RAM
o Real Time Clock (RTC)
o EEPROM to store all cleaning parameters
• Power supply (two models available):
o 24 V AC/DC
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