Packo FullClean Plus

Page 60

Fullwood Packo FullClean Plus - Page 60

Fullwood Packo FullClean Plus

60 pages

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Table of Contents

Table of Contents4
Introduction7
Scope7
Glossary7
Table 1 Glossary of Terms7
Icons Used in this Manual8
Table 2 Icons8
Safety9
General and Features11
Fullclean Plus Feature Listing11
The Fullclean Plus Operational Modes12
Operation Mode12
Adjust Mode12
The Fullclean Plus Cleaning Possibilities12
Circulation Cleaning12
Heat Based Cleaning12
Firmware Versions13
Firmware for the Fullclean Plus, Covered by this Manual13
Firmware NOT Covered by this Manual13
Hardware Description14
The User Interface14
Figure 1 the Control Panel of the Fullclean Plus Enclosure14
The Fullclean Plus Circuit Board15
Connectors15
X1A T/M X1D) I115
X2) 4-20 Ma15
X3) Pt 10015
X4 A/B)15
Figure 2 the Fullclean Plus Main PCB with Its Main Components15
X5) Expansion16
X6) Ftt16
X7) 01-0416
X17) Alarm16
X18 A/B) 24 V16
X19) Mains (Not Applicable for 24 V Powered Models!)17
X20) 1-4 Cmn17
Fuses17
Switches17
Jumpers17
Leds17
Important Ics18
Hardware Installation and Wiring18
General Installation Information18
Figure 3 General Wiring and Settings of the Fullclean Plus Controller18
Relay Contact Protection19
Figure 4 Examples of Relay Contact Protection19
Circulation Cleaning Installation20
Figure 5 Circulation Cleaning System Flow Diagram20
Boiling Water Cleaning Installation21
Figure 6 Circulation Cleaning System Wiring Schedule21
Figure 7 Boiling Water Cleaning System Flow Diagram22
Closed Water-Circuit Cleaning Installation23
Figure 8 Boiling Water Cleaning System Wiring Schedule23
Figure 9 Closed Circuit Washing System Flow Diagram24
Figure 10 Closed Circuit Washing System Wiring Schedule25
10. User Operation26
The Operation Modes26
Table 3 Operation Modes26
Figure 11 Legend; Example of Leds and Display Readings26
Standby Mode27
Figure 12 Display & Leds in Standby Mode27
Figure 13 Arrangement of the Keys on the Front27
Milk Mode28
Automatic Cleaning Mode28
Figure 14 Display & Leds in Milking Mode28
Errors29
Power Failure29
Alarm Notifications29
Figure 15 Display & Leds During the Cleaning Mode29
Manual Clean Mode30
Figure 16 Alarm Warning; Display & Leds Within 5 Minutes after the Occurrence of an Error During Cleaning30
Figure 17 Display & Leds after Finishing a "Special Cleaning Phase" (Manual- or Emergency)30
Figure 18 Display & Leds During the Manual Cleaning Mode30
Info Mode31
Figure 19 Display & Leds During the Manual Cleaning Mode32
User Setting Mode33
Table 4 Available User Settings33
Figure 20 Display & Leds During the User Setting Mode33
11. User Trouble Shooting35
12. Technical Operation36
Adjust Mode36
How to Enter Adjust Mode37
First Time Settings - Full Reset37
Figure 21 Position of Function Switch 837
Handling Main Menu Items38
Figure 22 Simplified Menu Structure; Main Menu "General" Shown with Sub Menu and Parameter Items Extended38
Figure 23 Main Menu38
Handling Sub Menu Items40
Figure 24 Sub Menu40
Options and Settings of the Heat Based Cleaning System42
Table 5 Fullclean 1.04 GB/CZ/P Heat Based Cleaning System42
Table 6 Heat Based Cleaning System46
Options and Settings of the Circulation Based Cleaning System47
Internal Diagnostics57
Table 7 Diagnostic Codes57
Figure 25 Fullclean Display in Diagnostics Mode57
13. Technical Trouble Shooting58
Table 8 Service List58
14. Disclaimers59

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