FULTON VMP Series - Default Chapter; Table of Contents

VMP-IOMM-2018-2
Fulton Ltd
Page II
TABLE OF CONTENTS
I Warnings & Cautions Explained IV
II Warnings & Cautions In Manual IV
III Regulations VII
SECTION 1 - INTRODUCTION
1.1 General 1
1.2 Technical Data 1
1.3 Product Overview 1
SECTION 2 - INSTALLATION
2.1 General 5
2.2 Pre-Installation 5
2.2.1 Receiving Inspection 5
2.2.2 Siting 6
2.3 Ventilation 6
2.4 Connections 8
2.4.1 Flue Outlet 8
2.4.2 Blowdown Valves 8
2.4.2.1 Main Boiler Blowdown Valve 9
2.4.2.2 Water Bottle 9
2.4.2.3 Water Level Gauge Set (sight glass) 10
2.4.3 Steam Safety Valve 10
2.4.4 Main Steam Valve 11
2.4.5 Steam Pressure Gauge 11
2.5 Fuel Supply 12
2.5.1 Gas Supply 12
2.5.1.2 Gas Valve with Pilot Gas Line 12
2.5.1.3 L.P.Gas Gas Supply - Propane / Butane 13
2.5.2 Oil Supply 14
2.6 Electrical Requirements 15
2.6.1 Electrical Customer Connections 15
2.7 Water Supply 18
2.7.1 Glossary of Water Supply Terms 19
2.8 PipingSpecications 20
2.9 Insulation 21
2.10 Pipework leak/Pressure Tests 21
SECTION 3 - COMMISSIONING
3.1 Commissioning the Boiler 23
3.1.1 Boiler Inspection And Initial Firing-DUAL FUEL Burner 24
3.1.2 Boiler Inspection And Initial Firing-Gas Burner 24
3.1.4 Boiler Inspection And Initial Firing-OIL Burner 26
3.2 Setting the Burner Controls-GAS Burner 27
3.2.1 Low/High Fire 27
3.2.2 fully modulating 28
3.3 Gas Monoblocs-Non Modulating Burner 28
3.3.1 Multi Bloc Gas Valves 29
3.4 Cleaning Steam Lines and Pressure Vessels 32
SECTION 4 - OPERATION
4.1 General 33
4.2 Controls 33
4.2.1 Boiler Controls 34
4.2.2 Boiler Control Panel 35
4.2.3 Steam Pressure Controls 38
4.2.3.1 Setting Pressure Controls 39
4.2.3.2 Testing Steam Pressure Controls 39
4.3 Primary Air Adjustment (auto) 40
4.4 Changing To The Alternative Fuel-Dual Fuel Burner 40
4.5 Filling the Boiler-all models 41
4.6 Draining the Boiler 42
4.7 Boiler Start-Up (from cold)-all models 43
4.7.1 Boiler Start-Up Following Short Term Shut-Down 44
4.8 Boiler Shut-Down 44
4.8.1 Short Term Shut-Down (hours) 44
4.8.2 Medium Term Shut-Down (days) 44
4.8.3 Long Term Shut-Down (weeks) 44
SECTION 5 - MAINTENANCE
5.1 Boiler Platform (if Fitted) 45
5.2 Visual Checks 45
5.3 Burner Flame Sensor Test 46
5.4 Water Level and Low Water Safety Control Procedures 47
5.4.1 Feedwater Pump Test 47
5.4.2 Low Water Level Check 48
5.4.3 Evaporation Check 48
5.5 Blowdown Procedures 49
5.5.1 Main Boiler Blowdown (manual) 49
5.5.2 Water Bottle Blowdown 49
5.5.3 Water Level Gauge (Sight Glass) Blowdown 50
5.6 Boiler Internal Inspection 50
5.7 Fitting New Gaskets To Boiler Inspection Holes 51
5.7.1 Important Information 51
5.7.2 Fitting Procedure 52
5.8 Schedule of Operator Tests and Checks 53
5.8.1 Daily 54
5.8.2 Weekly-in addition 54
5.8.3 Monthly-in addition 55
5.8.4 Six Monthly Service 55
5.8.5 Annual Service 56