GEA T-smart 7 - Page 15

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If work on live parts cannot be avoided, call in a second person, who can

operate the main switch in case of an emergency.

Safety

430BAL009990EN_2

30.01.2018 15

Main Page

Table of Contents3
General Information5
Information on the Document5
Binding Character of These Operating Instructions5
Notes on the Illustrations5
Symbols and Highlighting5
Manufacturer Address6
Contact6
EU Declaration of Conformity for Machines7
Safety8
Intended Use8
Requirements for Operation8
Flow Speed8
Pressure Equipment Directive8
ATEX Directive8
Improper Operating Conditions8
Operator's Duty of Care9
Subsequent Changes10
General Safety Instructions and Dangers10
Principles for Safe Operation10
Environmental Protection10
Electrical Equipment11
Supplementary Regulations11
Qualification of Personnel11
Safety Equipment12
Signage12
Residual Dangers13
Hazard Areas14
Description16
Butterfly Valve with Control Top16
Butterfly Valve Without Control Top16
Intermediate Flange Design - VV (788)17
Manual Actuator17
Functional Description19
Pneumatic Actuator19
Actuator A.119
Manual Actuator Type H20
Butterfly Valve Body Without Actuator20
Transport and Storage21
Storage Conditions21
Transport21
Scope of Supply21
Technical Data22
Type Plate22
Resistance of Sealing Materials24
Pipe Ends - General Table of Measurements25
Tool26
Lubricants27
Weights27
Assembly and Installation29
Safety Instructions29
Notes on Installation29
Butterfly Valve with Welding Flange Design29
Butterfly Valve with Intermediate Flange Design30
Butterfly Valve with Screw Connection (G, K, C)31
Pneumatic Connections31
Air Requirement32
Establishing Hose Connections32
Actuator with T.VIS Control Top32
Actuator Without Control Top32
Electrical Connections32
Electrical Connection with T.VIS Control Top33
Adjusting the Proximity Switch - Actuator Without T.VIS33
Start-Up35
Safety Instructions35
Notes on Commissioning35
Operation and Control36
Safety Instructions36
Cleaning37
Cleaning Process Examples37
Cleaning Effect37
Rinsing Operations38
Passivation38
Maintenance39
Safety Instructions39
Inspections40
Pneumatic Connections40
Electrical Connections40
Mechanical Connections40
Maintenance Intervals41
Prior to Disassembly41
Disassembling the Valve41
Removing the T.VIS M-15 Control Top42
Removing Control Top Type T.VIS P-15 and43
Removing the Proximity Switch - Actuator Without T.VIS44
Intermediate Flange Design Type VV - Removing the Valve44
Disconnecting the Actuator44
Dismantling the Actuator Parts45
Removing the Manual Actuator H46
Removing the Valve Disk Seal46
Maintenance49
Cleaning the Valve49
Lubricating Seals and Threads50
Installation51
Assembling the Valve Disk51
Torques for the Clamps and Clamp Connections52
Alarms53
Malfunctions and Remedies53
Decommissioning54
Safety Instructions54
Disposal54
General Notes54
Valve Actuator Disposal54
Parts List - Manual Actuator for Butterfly Valve T-Smart55
Spare Parts List - Pneumatic Actuator57
Parts List - Butterfly Valve Body T-Smart61
Parts List - Butterfly Valve 78877
Dimension Sheet - T-Smart83
Dimension Sheet - Butterfly Valve T-Smart 7 VV88
Dimension Sheet - Butterfly Valve T-Smart 7 - Flanges91
Appendix94
Lists94
Abbreviations and Terms94

GEA T-smart 7 - Page 15

Table of Contents

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