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T-smart 7
GEA T-smart 7 User Manual
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TYPE VV
Size
Weight butterfly valve with actuator [kg]
Manual actuator
Pneumatic actuator
without control top
Pneumatic actuator with
T.VIS control top
DN 40, 1.5"
3.0
6.9
8.1
DN 50, 2"
3.6
7.6
8.8
DN 65, 2.5"
4.6
8.6
9.7
DN 80, 3"
5.3
9.2
10.4
DN 100, 4"
7.7
11.6
12.8
DN 125
9.6
13.5
14.7
DN 150
13.0
17.0
18.2
Technical data
430BAL009990EN_2
28
30.01.2018
27
29
Table of Contents
Table of Contents
3
General Information
5
Information on the Document
5
Binding Character of These Operating Instructions
5
Notes on the Illustrations
5
Symbols and Highlighting
5
Manufacturer Address
6
Contact
6
EU Declaration of Conformity for Machines
7
Safety
8
Intended Use
8
Requirements for Operation
8
Flow Speed
8
Pressure Equipment Directive
8
ATEX Directive
8
Improper Operating Conditions
8
Operator's Duty of Care
9
Subsequent Changes
10
General Safety Instructions and Dangers
10
Principles for Safe Operation
10
Environmental Protection
10
Electrical Equipment
11
Supplementary Regulations
11
Qualification of Personnel
11
Safety Equipment
12
Signage
12
Residual Dangers
13
Hazard Areas
14
Description
16
Butterfly Valve with Control Top
16
Butterfly Valve Without Control Top
16
Intermediate Flange Design - VV (788)
17
Manual Actuator
17
Functional Description
19
Pneumatic Actuator
19
Actuator A.1
19
Manual Actuator Type H
20
Butterfly Valve Body Without Actuator
20
Transport and Storage
21
Storage Conditions
21
Transport
21
Scope of Supply
21
Technical Data
22
Type Plate
22
Resistance of Sealing Materials
24
Pipe Ends - General Table of Measurements
25
Tool
26
Lubricants
27
Weights
27
Assembly and Installation
29
Safety Instructions
29
Notes on Installation
29
Butterfly Valve with Welding Flange Design
29
Butterfly Valve with Intermediate Flange Design
30
Butterfly Valve with Screw Connection (G, K, C)
31
Pneumatic Connections
31
Air Requirement
32
Establishing Hose Connections
32
Actuator with T.VIS Control Top
32
Actuator Without Control Top
32
Electrical Connections
32
Electrical Connection with T.VIS Control Top
33
Adjusting the Proximity Switch - Actuator Without T.VIS
33
Start-Up
35
Safety Instructions
35
Notes on Commissioning
35
Operation and Control
36
Safety Instructions
36
Cleaning
37
Cleaning Process Examples
37
Cleaning Effect
37
Rinsing Operations
38
Passivation
38
Maintenance
39
Safety Instructions
39
Inspections
40
Pneumatic Connections
40
Electrical Connections
40
Mechanical Connections
40
Maintenance Intervals
41
Prior to Disassembly
41
Disassembling the Valve
41
Removing the T.VIS M-15 Control Top
42
Removing Control Top Type T.VIS P-15 and
43
Removing the Proximity Switch - Actuator Without T.VIS
44
Intermediate Flange Design Type VV - Removing the Valve
44
Disconnecting the Actuator
44
Dismantling the Actuator Parts
45
Removing the Manual Actuator H
46
Removing the Valve Disk Seal
46
Maintenance
49
Cleaning the Valve
49
Lubricating Seals and Threads
50
Installation
51
Assembling the Valve Disk
51
Torques for the Clamps and Clamp Connections
52
Alarms
53
Malfunctions and Remedies
53
Decommissioning
54
Safety Instructions
54
Disposal
54
General Notes
54
Valve Actuator Disposal
54
Parts List - Manual Actuator for Butterfly Valve T-Smart
55
Spare Parts List - Pneumatic Actuator
57
Parts List - Butterfly Valve Body T-Smart
61
Parts List - Butterfly Valve 788
77
Dimension Sheet - T-Smart
83
Dimension Sheet - Butterfly Valve T-Smart 7 VV
88
Dimension Sheet - Butterfly Valve T-Smart 7 - Flanges
91
Appendix
94
Lists
94
Abbreviations and Terms
94
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GEA T-smart 7 Specifications
General
Brand
GEA
Model
T-smart 7
Category
Control Unit
Language
English
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