Gema MagicControl 4.0 Operating Instructions

Rev. 00 08/17
4
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Table of contents MagicControl 4.0 (CM40)
Start-up 27
Preparation for start-up ......................................................................................... 27
Basic conditions ....................................................................................... 27
General information .............................................................................................. 27
CAN bus ............................................................................................................... 28
General .................................................................................................... 28
Operation 29
Operation .............................................................................................................. 29
Starting the plant .................................................................................................. 29
Automatic operation mode .................................................................................... 32
Plants with program change per station (internal or external) ................. 33
Gap control .............................................................................................. 34
Manual mode ........................................................................................................ 34
Guns start independently from the conveyor ........................................... 35
Setting the daily correction ................................................................................... 35
Cleaning operation mode ..................................................................................... 36
Safety grid function .................................................................................. 38
Working interruptions or coating breaks ............................................................... 39
Switching off the plant .......................................................................................... 39
Application data .................................................................................................... 40
Edit gun values, select or deselect .......................................................... 40
Edit axis values, select or deselect axes ................................................. 41
Coating programs ................................................................................................. 43
Load coating programs ............................................................................ 44
Creating coating programs ...................................................................... 44
Copy and insert coating programs .......................................................... 44
Naming coating programs ....................................................................... 46
Search coating programs ........................................................................ 46
User administration ............................................................................................... 47
Status display .......................................................................................... 47
Login ........................................................................................................ 47
Log-out ..................................................................................................... 50
Change user ............................................................................................ 50
User profile .............................................................................................. 50
Maintenance / Repairs 61
General information .............................................................................................. 61
Periodic checks .................................................................................................... 61
Cleaning and maintenance ...................................................................... 61
Repairs .................................................................................................... 62
Storage and transport .............................................................................. 62
Operating data management (LM) ....................................................................... 63
Machine utilization ................................................................................... 63
System diagnosis .................................................................................... 64
Customer profile ...................................................................................... 66
SD card – data backup ............................................................................ 67
Powder output/powder hose correction ................................................... 67
Correction factor – diagram ..................................................................... 70
Repair work ........................................................................................................... 70
Fault clearance 71
Main page error display ........................................................................................ 71
Faults .................................................................................................................... 72
Diagnostic ............................................................................................................. 72

Gema MagicControl 4.0 Specifications

General

Brand	Gema
Model	MagicControl 4.0
Category	Control Unit
Language	English