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Handicare PUMA 40 - Service Manual

Handicare PUMA 40
138 pages
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SERVICE MANUAL
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Table of Contents

Other manuals for Handicare PUMA 40

Questions and Answers

  • R
    Ronald WeissAug 30, 2025
    What does 'System Error' mean on my Handicare PUMA 40 Wheelchair and how can I fix it?
    • E
      erica98Aug 30, 2025
      A 'System Error' indicates a fault that cannot be attributed to a specific module. Check all cables and connections. Cycle the power. If the error persists and the system contains 3rd party Modules: Disconnect all the none PGDT modules and cycle the power. If this has cleared the trip: Connect each 3rd party module in turn, cycling the power each time. If the trip reappears after one of the power cycles then the last module to have been added to the system must be defective. If the error persists, the PGDT control system may be defective.
  • O
    othomasAug 25, 2025
    Why ON/OFF light flashes 7 times on Handicare Mobility Aid?
    • B
      Blake DavidsonAug 25, 2025
      If the ON/OFF light on your Handicare Mobility Aid flashes 7 times, it indicates a low battery voltage, or the batteries are flat or bad. Charge or replace the batteries. Note that if the voltage is low (less than 12V), the electronics won't work properly, and random LEDs of the DX controller may flash, preventing the wheelchair from functioning.
  • L
    Linda OwenNov 23, 2025
    What does it mean if ON/OFF light flashes 3 times on Handicare Mobility Aid?
    • M
      Melissa MillerNov 23, 2025
      If the ON/OFF light on your Handicare Mobility Aid flashes 3 times, it could be due to several reasons related to the m1 motor. The m1 motor connection might be faulty or loose, so check the connection and secure it. The m1 motor itself could be defective and need replacement. There might also be a short circuit in the m1 motor connections, requiring correction. Additionally, a defective power module output could be the cause. Check the motor for any defects, as a power module output typically becomes defective due to a motor issue. Replace the power module only if the fault occurs immediately upon switching the unit on. If the fault occurs when you start driving, the entire left-hand motor circuit is likely causing the fault, in which case you should replace the entire drive unit concerne...
  • J
    jonessarahSep 2, 2025
    What does 'DIME Error' mean on my Handicare PUMA 40 Wheelchair and how can I fix it?
    • T
      Timothy WallsSep 2, 2025
      A 'DIME Error' indicates an identification conflict between two modules in the system. If a new module has been introduced: Disconnect the new module and cycle the power. If no error is present, connect the new module to the system and cycle the power. If the error reappears, the new module is the cause. If there have been no additions: Disconnect one module at a time and cycle the power.
  • K
    kwalkerSep 6, 2025
    Why is the ON/OFF light flashing four times on my Handicare Scooter?
    • G
      Gregory GonzalezSep 6, 2025
      If the ON/OFF light flashes four times on your Handicare Scooter, it could be due to a faulty connection or a defective m2 motor. Check the motor connections and cabling. If the connections are fine, the m2 motor may need to be replaced.
  • J
    John LongAug 31, 2025
    What does 'Left Lamp Short' mean on my Handicare PUMA 40 Wheelchair and what should I do?
    • R
      robert36Sep 1, 2025
      A 'Left Lamp Short' means the control system has detected a short in either of the Lamp Circuits. Check the lamps, cables, and connections to the control system. If the error persists, the ISM may be defective.
  • T
    Thomas EnglishAug 28, 2025
    What causes an M1 Brake Error on my Handicare PUMA 40 Wheelchair?
    • S
      Sonya WilliamsAug 28, 2025
      An M1 Brake Error indicates a problem in the solenoid brakes or their connections. Check the solenoid brakes, cables, and connections to the control system. If the error persists, the Power Module may be defective.
  • C
    Carrie JohnsonSep 8, 2025
    What does it mean if the ON/OFF light flashes once on my Handicare Scooter?
    • R
      Robert PierceSep 8, 2025
      If the ON/OFF light flashes once on your Handicare Scooter, it indicates a DX module fault. Replace one or more modules. The 'on/off' LED indicates the condition of the entire system.
  • N
    Nathaniel BrownSep 4, 2025
    What to do if my Handicare Scooter ON/OFF light doesn't turn on and the wheelchair won't move?
    • M
      Matthew ShortSep 4, 2025
      If the ON/OFF light doesn't illuminate and the Handicare Scooter remains stationary, consider these potential causes and solutions: * Ensure the controller plug is correctly inserted into the power module. It may be a stall timeout, place the joystick in neutral and try again. * Inspect the fuses and replace any that are defective. * Verify that the batteries are properly connected. * Check for loose battery connections and secure them.
  • A
    Aaron PetersonAug 27, 2025
    What does it mean when the service indicator flashes twice and the ON/OFF light flashes three times on a Handicare Wheelchair?
    • D
      Daniel ParkerAug 27, 2025
      This indicates a battery fault or a defective M1 motor. Check the batteries and cabling, charge or replace the batteries, and check the motor connections and cabling. If the issue persists, the M1 motor may need to be replaced.

Summary

Introduction

1.1 This manual

Explains the purpose and scope of the service manual for mechanics.

1.2 Identification of the product

Details the information found on the product's identification plate.

1.3 Symbols used in this manual

Explains warning and reference symbols used in the manual for clear communication.

Safety

2.1 Maximum User weight reduction

Lists Puma 20 options that reduce the maximum user weight on a Puma 40 carrier.

2.2 Personnel qualification

Specifies requirements for service technicians performing repairs.

2.3 Cautions and warning statements

Outlines general safety information, temperature warnings, and interference precautions.

2.4 Used decals on the wheelchair

Illustrates and explains the meaning of various decals found on the wheelchair.

Tools, Parts, and Components

3.1 Tools

Lists mechanical tools required for settings and maintenance tasks.

3.2 Tools electronics

Lists tools required for electronic settings and programming.

Spare Parts

4.1 Use of the parts lists

Explains how to use the parts lists for ordering replacement components.

4.2 Carrier and seat adjustments

Provides an overview of carrier and seat components with their corresponding page numbers.

4.3 Wiring and modules Shark

Lists wiring harnesses and electronic modules for the Shark system.

4.4 Wiring and modules R-net

Lists wiring harnesses and electronic modules for the R-net system.

4.5 Wiring and modules DX2

Lists wiring harnesses and electronic modules for the DX2 system.

Wiring and modules VR-2

Lists wiring harnesses and electronic modules for the VR-2 system.

Service Instructions

5.1 Maintenance plan

Details the regular maintenance schedule for the wheelchair, specifying tasks and responsibilities.

5.2 Assembly, replacement and adjustment instructions

Introduces instructions for assembly, replacement, and adjustment of wheelchair components.

Replacing Puma 20 motors

Guides on replacing Puma 20 motors, including compatibility and programming.

Converting Puma 20;40 FWD to RWD

Details the procedure for converting drive direction from FWD to RWD and vice versa.

Replacing carbon brushes

Provides steps for replacing carbon brushes in the motor assembly.

Replacing drive wheels

Explains the process for replacing the indoor/outdoor drive wheels.

Replacing castor wheels

Details the procedure for replacing the castor wheels.

Replacing the castor fork

Outlines steps for replacing the castor fork assembly.

Mounting direct access

Provides instructions for installing the direct access accessory.

Mounting attendant steering

Guides on installing the attendant steering system.

Replacing batteries

Details the procedure for replacing the wheelchair batteries, including safety precautions.

Replacing power module

Explains how to replace the power module unit.

Adjusting seating height

Details the process for adjusting the wheelchair's seating height.

Adjusting centre of gravity

Explains how to adjust the wheelchair's center of gravity for stability.

Adjusting electrical seat tilt

Explains how to adjust the electrical seat tilt angles.

Seat tilt configuration tables

Provides tables detailing seat tilt limitations based on various configurations.

Guidelines to solve shimmy problems

Offers troubleshooting steps for castor wheel shimmy issues.

Troubleshooting

6.1 Shark faultfinding table

Lists common faults and remedies for the Shark system.

6.2 R-net faultfinding table

Lists common faults and remedies for the R-net system.

6.3 DX2 faultfinding table

Lists common faults and remedies for the DX2 system.

DX2-ACT Flash Code List

Lists flash codes and their meanings for the DX2 Actuator Module.

6.4 VR-2 faultfinding table

Lists common faults and remedies for the VR-2 system.

Technical Product Information

7.1 CE Declaration and standards

Lists relevant CE directives and standards the product complies with.

7.2 Technical information

Provides general technical specifications like battery details and dimensions.

Model Specifications

Lists technical specifications for various Puma models (40/20, Sedeo Pro+/Pro/Lite/EasyFit).

7.3 Electrical diagrams

Shows system diagrams for various control modules like Shark, DX2, R-net, VR-2.

Shark Electrical Diagrams

Shows system diagrams for Shark control modules.

DX2 Electrical Diagrams

Shows system diagrams for DX2 control modules.

R-net Electrical Diagrams

Shows system diagrams for R-net control modules.

VR-2 Electrical Diagrams

Shows system diagrams for VR-2 control modules.

Warranty

8.1 Definitions of terms

Provides definitions for terms used in the warranty section.

8.2 Warranty period table

Outlines the warranty periods for different parts and components of the power wheelchairs.

Handicare PUMA 40 Specifications

General IconGeneral
BrandHandicare
ModelPUMA 40
CategoryWheelchair
LanguageEnglish

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