EasyManua.ls Logo

HighLine RCH Mower User Manual

Default Icon
82 pages
To Next Page IconTo Next Page
To Next Page IconTo Next Page
Page #1 background imageLoading...
Page #1 background image
Operator’s
Manual
E9145V1
RCH
Mower
Radial Contouring
Hitch Mower
Question and Answer IconNeed help?

Do you have a question about the HighLine RCH Mower and is the answer not in the manual?

HighLine RCH Mower Specifications

General IconGeneral
BrandHighLine
ModelRCH Mower
CategoryLawn Mower
LanguageEnglish

Summary

Highline Team Message

Section 1 - Safety

Serial Number Identification

Details on locating and recording the mower's serial number for ownership and service.

Safety Sign-Off Form

A form for operators to confirm understanding of the manual and safety procedures.

Understanding Safety Alert Symbols

Explanation of the safety alert symbol, danger, warning, and caution signal words.

General Safety and Decal Management

Essential general safety precautions and guidelines for maintaining safety decals.

Driveline, Rotating Blades, and Guards Safety

Critical warnings regarding driveline contact, rotating blades, and operating without guards.

Deck, Hitch, Thrown Objects, and Blade Safety

Safety advice on deck movement, thrown objects, and the importance of blade inspection.

Slow Moving Vehicle Sign and Decal Use

Instructions for ensuring the SMV sign is visible and understanding decal-based operating guidance.

Mower Handling, Hydraulic, Debris, and PTO Safety

Precautions for mower handling, hydraulics, debris management, and PTO speed limits.

Safety Decal Locations Diagram

A visual guide showing the placement of all safety decals on the mower.

Additional Safety Decal Locations

Further illustrations detailing the locations of safety decals on the equipment.

Section 2 - Transporting the Mower

Tractor Requirements for Safe Transport

Essential tractor specifications, including weight and ROPS, for transporting the mower.

Connecting the Single Point Hitch and Drawbar

Step-by-step guide for securely connecting the single point hitch and drawbar.

Connecting Safety Chain and 2-Point Hitch

Procedures for attaching the safety chain and the 2-point hitch to the tractor.

Attaching Driveline and Hydraulic Connections

Instructions for properly connecting the driveline to the PTO and attaching hydraulic hoses.

Connecting Lights, Jack, and Tire Inspection

Steps for connecting lights, storing the hitch jack, and checking tire condition before transport.

Securing Mower Wings and Height for Transport

Procedures for raising wings and locking the height control cylinder for transport.

Final Transport Checks and Speed Limits

Verifying SMV visibility, lights, and adhering to recommended transport speed limits.

Section 3 - Mower Preparation

Initial Mower Setup and Decal Verification

Steps for parking, checking decals, SMV sign, lighting, and inspecting blade pans.

Blade Condition Inspection and Replacement

Guidance on inspecting blades for wear, damage, and determining when replacement is necessary.

Removing Transport Lock Pins and Mechanisms

Procedures for removing the height control, wing, and hitch transport lock pins.

Lowering Wings and Leveling Mower Deck

Steps to lower the wings and achieve a level mower deck from front to back.

Center Section Front-to-Back Level Adjustment

Detailed instructions for adjusting tie rods to ensure the center section is properly leveled.

Mowing Conditions and Blade Rotation Setup

Identifying primary mowing conditions and setting the correct blade rotation direction.

Wing Height Adjustment for Mowing Slopes

Adjusting wing heights to contour effectively for left-hand slope and right-hand slope operations.

Detailed Wing Height Adjustment Procedure

A step-by-step guide for measuring and adjusting the height of each mower wing.

Setting Cutting Height and Component Inspections

Procedures for setting the desired cutting height and inspecting hydraulic cylinders, guards, and tires.

Skid Shoe, Clutch Slip, and Driveline Shield Checks

Inspecting skid shoes, verifying driveline clutch slip, and ensuring driveline shields are in place.

Section 4 - Operating the Mower

Initial Operation and Transport Lock Removal

Steps for starting mower operation, including removing wing and hitch lock pins.

Clearing Debris and Positioning Mower Deck

Removing debris from the cutting area and rotating the mower deck into position.

Optimizing Cut Quality: Setup for Mowing Conditions

Recommended setups for left-hand slope, level ground, and right-hand slope mowing.

Setting Cutting Height, Ground Speed, and PTO

Adjusting cutting height, ground speed, and PTO engagement for effective mowing.

Maneuvering for Uneven Terrain and Obstructions

Allowing wings to float, avoiding ditches, and safely maneuvering around obstacles.

Safe Operation on Ditches, Inclines, and Turns

Guidelines for crossing ditches, steep inclines, and making turns while protecting drivelines.

Best Practices for a High-Quality Cut

Tips on PTO speed, blade mounting, condition, travel speed, and clutch engagement for optimal results.

Section 5 - Maintaining the Mower

Daily Fluid Checks and General Lubrication

Procedures for checking gearbox fluid levels and lubricating all grease points.

Hitch and PTO Lubrication Points

Specific lubrication points for the hitch assembly and the PTO driveline at 10-hour intervals.

50-Hour Maintenance: Hitch Arm and Universal Joint

Lubrication tasks for the hitch arm and the universal joint to splitter box every 50 hours.

50 & 100-Hour Maintenance: Drivelines, Beams, Hubs

Lubrication for wing drivelines, walking beams, and wheel hubs at specified intervals.

Wing Gearbox Oil Changing Procedure

Detailed steps for draining and refilling oil in the mower's wing gearboxes.

Splitter Gearbox Oil Change Procedure

Step-by-step instructions for changing the oil in the splitter gearbox.

T-Box and Hitch Gearbox Oil Change Procedures

Procedures for changing the oil in the T-Box and upper/lower hitch gearboxes.

Friction Clutch Run-In Procedure

Recommended steps for the initial run-in of the mower's friction clutch.

Replacing Clutch Friction Discs and Disassembly

Instructions for replacing worn clutch friction discs and disassembling the pressure plate assembly.

Friction Clutch Assembly and Torque Specifications

Detailed steps for correctly assembling the friction clutch and tightening its components.

Procedure for Removing Old Mower Blades

Step-by-step instructions on how to safely remove existing mower blades.

Procedure for Installing New Mower Blades

Detailed steps for correctly installing new mower blades, including orientation and torque.

Removing the Blade Pan and Hub Assembly

Instructions for safely removing the blade pan and its associated hub.

Installing the Blade Pan and Hub Assembly

Steps for inspecting and installing the blade pan and hub, ensuring proper condition and tightness.

Blade Pan Area and Driveshaft Keyway Inspection

Inspecting the blade pan area and preparing driveshaft keyways for hub installation.

Mounting and Securing the Blade Pan Hub

Steps for sliding the hub onto the shaft and securing it with impact wrench and sledge hammer.

Finalizing Blade Pan Installation with Roll Pins

Securing the hub nut and installing roll pins to complete the blade pan installation.

Tire Configurations and Laminated Tire Care

Overview of mower tire mounting options and specific care for laminated tires.

Aircraft Tire Mounting and Inflation

Instructions for mounting, inflating, and checking aircraft tires for proper operation.

Section 6 - Storing the Mower

Pre-Storage Cleaning, Lubrication, and Bolt Tightening

Tasks to perform before storing the mower, including cleaning, lubricating, and checking bolts.

Disconnecting Mower from Tractor for Storage

Procedures for safely disconnecting the mower from the tractor, including hoses and chains.

Final Storage Preparations and Gearbox Oil Change

Securing hoses, storing driveline, and changing gearbox oil as final storage steps.

Section 7 - Troubleshooting

Troubleshooting Uneven Cut and Material Issues

Diagnosing and resolving issues causing uneven cuts, uncut material, and poor shredding.

Troubleshooting Mower Vibration and Blade Issues

Identifying causes of vibration, blade problems, and driveline damage, and their solutions.

Troubleshooting Wing, Wheel, and Tire Problems

Solutions for wing operation issues and problems related to laminated or aircraft tires.

Troubleshooting Hitch, Blade Breakage, and Loosening

Addressing hitch movement issues, blade breakage, and loose blade bolts.

Troubleshooting Driveline Clutch Overheating and Slippage

Diagnosing and resolving issues with driveline clutch overheating, seizing, and excessive slippage.

Troubleshooting Drive Box Overheating, Noise, and Leaks

Identifying causes and solutions for drive box overheating, noisy operation, and oil leaks.

Troubleshooting Driveline Tube, Yoke, and Bent PTO Issues

Solutions for telescoping tube failures, yoke problems, and bent PTO drivelines.

Section 8 - Specifications

RCH Mower Technical Specifications Summary

A comprehensive list of technical specifications for the RCH Mower.

Options - Gradient Control Option

Gradient Control Option: Installation and Engagement

Instructions for installing and engaging the gradient control option for slope operations.

Adjusting Gradient Control Plate for Enhanced Performance

Method for adjusting the cylinder mount plate to increase gradient control capability.

Options - Gearbox Temperature Sensing

Gearbox Temperature Sensing Option Overview

Description of the optional system for monitoring gearbox oil temperatures and receiving alerts.

Responding to High Temperature Warning Alerts

Guidance on interpreting and responding to high and extremely high temperature warnings from the monitor.

Highline Limited Warranty Policy

Warranty Coverage: Non-Commercial and Commercial Use

Details on warranty periods, coverage terms, and limitations for different usage types.

Warranty Exclusions, Limitations, and Parts

Information on what is excluded from the warranty and the terms for replacement parts.

Delivery and Warranty Registration

Completing the Warranty Registration Form

Instructions and requirements for filling out and submitting the warranty registration form.