Table of ConTenTs
iv HPR130XD Auto Gas – 806330
SilverPlus electrodes ................................................................................................................................................................... 4-10
Mild steel ........................................................................................................................................................................................4-11
Stainless steel ...............................................................................................................................................................................4-11
Aluminum ........................................................................................................................................................................................4-12
Mild steel bevel cutting ...............................................................................................................................................................4-13
Stainless steel bevel cutting ......................................................................................................................................................4-13
Install and Inspect consumables .........................................................................................................................................................4-14
Install consumables ......................................................................................................................................................................4-14
Inspect consumables ...................................................................................................................................................................4-15
Torch maintenance .................................................................................................................................................................................4-17
Routine maintenance ................................................................................................................................................................... 4-17
Quick-disconnect maintenance ................................................................................................................................................4-17
Maintenance kit ............................................................................................................................................................................. 4-17
Torch connections .................................................................................................................................................................................. 4-18
Replace torch water tube ......................................................................................................................................................................4-18
Common cutting faults ..........................................................................................................................................................................4-19
How to optimize cut quality ..................................................................................................................................................................4-20
Tips for table and torch ............................................................................................................................................................... 4-20
Plasma set-up tips........................................................................................................................................................................4-20
Maximize the life of consumable parts ..................................................................................................................................... 4-20
Additional factors of cut quality .................................................................................................................................................4-21
Additional improvements ............................................................................................................................................................4-23
Cut charts ................................................................................................................................................................................................. 4-24
Overview .........................................................................................................................................................................................4-24
Bevel cutting definitions ........................................................................................................................................................................4-27
Estimated kerf-width compensation ................................................................................................................................................... 4-30
Section 5
MAINTENANCE ........................................................................................................................................................................51
Introduction .................................................................................................................................................................................................5-3
Routine maintenance.................................................................................................................................................................................5-3
System description ....................................................................................................................................................................................5-4
Power and signal cables ................................................................................................................................................................5-4
Sequence of operation .............................................................................................................................................................................5-5
Gas system purge cycle ...........................................................................................................................................................................5-6
Gas system valve usage ...........................................................................................................................................................................5-6
Marking process ..............................................................................................................................................................................5-8
PCB block diagram ...................................................................................................................................................................................5-9
Error codes ...............................................................................................................................................................................................5-10
Error code troubleshooting – error codes 000 to 018 .....................................................................................................5-11
Error code troubleshooting – error codes 020 to 028, 224 to 228 .............................................................................. 5-12
Error code troubleshooting – error codes 030 to 042, 231 to 234 .............................................................................. 5-13
Error code troubleshooting – error codes 044 to 046 .....................................................................................................5-14
Error code troubleshooting – error codes 047 to 053, 248 to 250 .............................................................................. 5-15
Error code troubleshooting – error codes 054 to 061 .....................................................................................................5-16
Error code troubleshooting – error codes 062 to 067, 265 to 267 .............................................................................. 5-17