Hypertherm HyPerformance HPR130XD User Manual

Table of ConTenTs
HPR130XD Auto Gas – 806330 v
Error code troubleshooting – error codes 071 to 075, 273 to 275 .............................................................................. 5-18
Error code troubleshooting – error codes 076 to 101, 276 to 301 .............................................................................. 5-19
Error code troubleshooting – error codes 102 to 111, 302 to 308 .............................................................................. 5-20
Error code troubleshooting – error codes 116 to 133, 316 ............................................................................................5-21
Error code troubleshooting – error codes 134 to 140, 334 and 338 ...........................................................................5-22
Error code troubleshooting – error codes 141 to 152, 346 to 351 .............................................................................. 5-23
Error code troubleshooting – error codes 153 to 156, 354 to 356 .............................................................................. 5-24
Error code troubleshooting – error codes 157 to 159, 357 to 359 .............................................................................. 5-25
Error code troubleshooting – error codes 160 to 180 .....................................................................................................5-26
Error code troubleshooting – error code 181, 182, 298, and 383 ................................................................................5-27
Power supply states ............................................................................................................................................................................... 5-28
Plasma system operation with pump time-out .................................................................................................................................5-29
CNC operation with pump time-out ................................................................................................................................................... 5-30
Initial checks .............................................................................................................................................................................................5-31
Power measurement ..............................................................................................................................................................................5-32
Air filter element replacement ..............................................................................................................................................................5-33
Power supply coolant system servicing .............................................................................................................................................5-34
Draining the coolant system .......................................................................................................................................................5-34
Coolant system filter and strainer........................................................................................................................................................5-35
Filter replacement .........................................................................................................................................................................5-35
Pump strainer cleaning ................................................................................................................................................................5-35
Coolant flow troubleshooting chart ....................................................................................................................................................5-36
Coolant flow tests ...................................................................................................................................................................................5-37
Before testing ................................................................................................................................................................................5-37
Using the Hypertherm flow meter (128933) ..........................................................................................................................5-37
Manual pump operation ..............................................................................................................................................................5-38
Test 1 – return line ..................................................................................................................................................................... 5-39
Test 2 – supply line at ignition console .................................................................................................................................5-39
Test 3 – change the torch ........................................................................................................................................................5-40
Test 4 – supply line to the torch receptacle ........................................................................................................................5-40
Test 5 – return line from the torch receptacle (remove at the ignition console)..........................................................5-40
Test 6 – bucket test at the pump .......................................................................................................................................... 5-41
Test 7 – bypass the check valve ............................................................................................................................................5-41
Pump and motor troubleshooting ............................................................................................................................................. 5-42
Testing the flow sensor ............................................................................................................................................................... 5-43
Gas leak tests .......................................................................................................................................................................................... 5-44
Leak test 1 (inlet leak test) .........................................................................................................................................................5-44
Leak test 2 (system leak test) ....................................................................................................................................................5-45
Leak test 3 (proportional valve test in the metering console) ............................................................................................5-45
Power supply control board PCB3.....................................................................................................................................................5-46
Power supply power distribution board PCB2 ................................................................................................................................ 5-47
Start-circuit PCB1 ..................................................................................................................................................................................5-48
Operation .......................................................................................................................................................................................5-48
Start circuit functional schematic .............................................................................................................................................5-48
Start circuit troubleshooting ......................................................................................................................................................5-48
Pilot arc current levels............................................................................................................................................................................5-50

Hypertherm HyPerformance HPR130XD Specifications

General

Brand	Hypertherm
Model	HyPerformance HPR130XD
Category	Welding System
Language	English