Table of ConTenTs
vi HPR130XD Auto Gas – 806330
Selection console control board PCB2.............................................................................................................................................5-51
Selection console power distribution board PCB1 ........................................................................................................................ 5-52
Selection console, AC valve-driver board PCB3 ............................................................................................................................ 5-53
Metering console control board PCB2 ..............................................................................................................................................5-54
Metering console power distribution board PCB1 ......................................................................................................................... 5-55
Chopper tests ..........................................................................................................................................................................................5-56
Automatic chopper and current sensor tests during power-up ........................................................................................5-56
Phase-loss detection test .....................................................................................................................................................................5-58
Torch lead test .........................................................................................................................................................................................5-59
Preventive maintenance .........................................................................................................................................................................5-60
Section 6
PARTS LIST ..............................................................................................................................................................................61
Power supply ..............................................................................................................................................................................................6-2
Ignition console ..........................................................................................................................................................................................6-7
Torch lead junction box (Optional).........................................................................................................................................................6-8
Ignition console to junction box leads ........................................................................................................................................6-9
Selection console ...................................................................................................................................................................................6-10
Metering console ....................................................................................................................................................................................6-12
HyPerformance torch ............................................................................................................................................................................. 6-13
Torch assembly ............................................................................................................................................................................. 6-13
Torch leads ....................................................................................................................................................................................6-14
Ohmic contact wire ......................................................................................................................................................................6-14
Consumable parts kits ........................................................................................................................................................................... 6-15
Consumables for mirror-image cutting ..............................................................................................................................................6-16
Straight cutting .............................................................................................................................................................................6-16
Bevel cutting ..................................................................................................................................................................................6-18
Recommended spare parts ..................................................................................................................................................................6-19
Warning Label – 110647 .........................................................................................................................................................6-20
Section 7
WIRING DIAGRAMS ...............................................................................................................................................................71
Introduction .................................................................................................................................................................................................7-1
Wiring Diagram Symbols .........................................................................................................................................................................7-1
Discrete output functionality ....................................................................................................................................................................7-4
Appendix A
HYPERTHERM TORCH COOLANT SAFETY DATA ......................................................................................................A1
1 – Identification of the substance/mixture and of the company undertaking ........................................................................... a-2
2 – Hazards identification ......................................................................................................................................................................a-2
3 – Composition/information on ingredients .....................................................................................................................................a-3
4 – First aid measures ............................................................................................................................................................................a-3
5 – Fire-fighting measures .....................................................................................................................................................................a-3
6 – Accidental release measures .........................................................................................................................................................a-3
7 – Handling and storage ......................................................................................................................................................................a-4
8 – Exposure controls/personal protection .......................................................................................................................................a-4
9 – Physical and chemical properties ................................................................................................................................................. a-4