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IAI ROBO Cylinder RCS2 - User Manual

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IAI America, Inc.
ROBO Cylinder
Rod Type
RCS2 Actuator
First Edition
[Ultra High-Thrust Type: RA13R]
Operating Manual
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IAI ROBO Cylinder RCS2 Specifications

General IconGeneral
Supply Voltage24 VDC ±10%
Vibration Resistance4.9 m/s² (0.5 G) or less
Protection ClassIP20
Number of Controlled Axes1
Storage Temperature60°C

Summary

Transporting the Unpacked Actuator

Prohibited handling practices

Demonstrates incorrect ways to handle the actuator during transport.

Safety Precautions

Danger

Imminent danger leading to death or serious injury.

Warning

Potential for death or serious injury if instructions are not followed.

Caution

Risk of injury or property damage if instructions are not followed.

Note

Information to ensure proper use, failure to follow won't cause injury.

Warning Safety Precautions

General Warning

Do not use product outside specifications; observe maximum loading capacity.

Installation Warning

Proper wiring and secure installation are crucial to prevent malfunction or fire.

Operation Warning

Avoid moving parts, water, and unauthorized modifications for safety.

Caution Safety Precautions

Installation Caution

Avoid direct sunlight, dust, corrosive gases, vibration, and ensure proper maintenance space.

Maintenance Caution

Shut down power, use signs, and communicate during maintenance.

Operation Safety Precautions

Operation Rules

Power on equipment sequentially, avoid inserting objects, do not step on product.

Maintenance Rules

Wear goggles when greasing; use specified grease, avoid mixing types.

Prohibited Handling of Cables

Flexing and Bending Rules

Avoid single-point flexing, kinking, twisting, and strong pulling of cables.

Cable Protection

Prevent turning force, provide slack, avoid pinching or cutting cables.

Cable Bearer Cautions

Cable Bearer Usage

Use robot relay cables, select appropriate bending radius, avoid tangling.

Cable Placement

Do not occupy more than 60% of cable bearer space; separate signal and power lines.

Foreword

Safety Precautions

Basic Operating Instructions

Operate only as indicated, use IAI cables, keep people away from moving parts.

Maintenance and Inspection

Shut down power, ensure no inadvertent power-on, use signs, watch out for others.

Warranty

Warranty Period

Specifies warranty duration based on shipment, delivery, or operation hours.

Scope of Warranty

Details covered defects and exclusions like normal wear and tear or misuse.

Names of the Parts

Standard Specification

Identifies key components of the actuator's standard build.

Brake Specification

Transporting and Handling

Handling the Unassembled Actuator

Precautions for handling packed and unpacked actuator units.

Prohibited handling practices

Visual examples of incorrect handling during transport.

Handling the Assembled Actuator

Preassembled Actuator

Guidelines for transporting factory-assembled actuators with skid plates.

Handling Assembled with Peripherals

Precautions for transporting machines assembled with actuators and peripherals.

Operating and Storage Environment

Operating Environment

Criteria for suitable operating conditions like temperature, humidity, and cleanliness.

Storage Environment

Recommendations for storing the actuator to prevent condensation and damage.

Installation

Installing the Main Body

Methods for mounting the actuator using tapped holes in the base.

Installing the Main Body

Rod Side Mounting

Using tapped holes on the rod side for actuator mounting.

Optional Flange Mounting

Installing the actuator using an optional flange with screws.

Installing the Main Body

Optional Foot Brackets

Utilizing optional foot brackets for actuator installation.

Maintenance

Maintenance Schedule

Outlines visual inspection and grease supply tasks based on operation time.

Visual Inspection of the Machine Exterior

Checks for loose bolts, cable damage, and unusual noise or vibrations.

Cleaning

Instructions for cleaning the actuator exterior with soft cloths and mild detergents.

Greasing the Rod (Ball Spline)

Applicable Grease

Specifies approved grease types and warns against fluorine grease.

How to Apply Grease

Step-by-step guide for greasing the rod, including tools and procedures.

Relationship of Load and Weight

Cable Drawings

Maintenance

Maintenance Schedule

Outlines visual inspection and grease supply tasks based on operation time.

Visual Inspection of the Machine Exterior

Checks for loose bolts, cable damage, and unusual noise or vibrations.

Cleaning

Instructions for cleaning the actuator exterior with soft cloths and mild detergents.

Greasing the Rod (Ball Spline)

Applicable Grease

Specifies approved grease types and warns against fluorine grease.

How to Apply Grease

Step-by-step guide for greasing the rod, including tools and procedures.

Relationship of Load and Weight

Cable Drawings

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