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IAI RCP6 Series - User Manual

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RCP6 RRA4/6/7R-LCT
www.iai-automation.com www.robocylinder.de
Low/Medium Push Force Rod Type
Pulse Press Models with Load Cell

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IAI RCP6 Series Specifications

General IconGeneral
TypeController
ModelRCP6 Series
Storage Temperature-10 to 60°C
Control MethodPosition Control
ProgrammingIAI Software
Communication InterfaceRS-232C, Ethernet
Humidity85% RH or less (non-condensing)

Summary

IAI Pulse Press Introduction

What is a Pulse Press?

Defines IAI's pulse press technology, combining stepper motor and load cell for power control.

Pushing and Pulling Capabilities

Highlights the actuator's ability to perform both pushing and pulling operations without time limitations.

Pulse Press Product Features

Cost-Effectiveness

Emphasizes the reduced cost compared to IAI servo presses due to the pulse motor.

Product Lineup

Details the available models based on push force, ranging from 60N to 2000N.

Easy Setup with Dedicated Tools

PC Teaching Software

Demonstrates the user interface for setting up actuator positions and operations.

Washer Press Fitting Example

Illustrates a practical application of the easy setup process for a specific task.

Actuator Model Specification Overview

Series, Type, and Encoder Details

Details the RCP6 series, RRA types, and battery-less absolute encoder specifications.

Motor, Lead, and Stroke Options

Covers motor types, lead screw specifications, and available stroke lengths for actuator models.

Controller, Cable Length, and Options

Lists compatible controllers, cable length options, and additional features like brakes and flanges.

Specification Summary Table

Presents a table summarizing key specifications like stroke, lead, max force, payload, and reference pages.

RCP6-RRA4 R Model Specifications

Main Technical Specifications

Detailed breakdown of key parameters for the RCP6-RRA4R model, including lead, payload, and force capabilities.

Selection Notes and Standards

Important notes on selection criteria, operational limits, and compliance with overseas standards.

Actuator Options and Performance Data

Brake and Cable Exit Options

Details the function of the brake option and how to change the motor-encoder cable exit direction.

Mounting Options (Flange and Foot Bracket)

Explains the use of flange brackets for mounting and information on foot brackets for top mounting.

Load Cell and Motor Mounting

Covers options for installing a load cell and specifying motor side-mounted direction.

Actuator Dimensions and Controllers

Dimensional Drawings and Mounting Details

Provides detailed diagrams of actuator dimensions, mounting holes, and cable connections.

Stroke and Mass Specifications

Tables detailing dimensions, mass, and weight based on actuator stroke length.

Applicable Controllers List

Lists controllers compatible with the actuators and their operational methods.

RCP6-RRA6 R Model Specifications

Main Technical Specifications

Key parameters for the RCP6-RRA6R model, including lead, payload, speed, and force capabilities.

Selection Notes and Standards

Important notes on selection and adherence to overseas standards for the RRA6R model.

Actuator Options and Performance Data for RRA6 R

Options Selection Guide

Lists available options like Brake, Cable exit direction, Flange, Foot bracket, Load cell, and motor mounting.

Payload and SpeedAcceleration Tables

Data on payload capacity based on speed and acceleration settings for the RRA6R model.

Stroke and Max Speed Chart

Illustrates the relationship between stroke length and maximum speed for different operating modes.

RCP6-RRA7 R Actuator Dimensions

Detailed Dimensional Drawings

Detailed diagrams showing dimensions, mounting points, and cable connections for the RRA7R model.

Stroke-Based Mass Specifications

Tables for RRA7R, listing dimensions, mass, and weight as a function of stroke length.

Compatible Controllers List

Identifies compatible controllers for the RRA7R actuator and their control methods.

RCP6-RRA7 R Model Specifications

Main Technical Specifications

Key parameters for the RCP6-RRA7R model, including lead, payload, speed, and force capabilities.

Options and Performance Tables

Details available options and provides tables for payload by speed/acceleration and stroke/max speed.

Actuator Options and Performance Data for RRA7 R

Options Selection Guide

Details available options such as Brake, Cable exit, Flange, Foot bracket, Load cell, and motor mounting.

Payload and SpeedAcceleration Data

Tables showing payload capacity relative to speed and acceleration for RRA7R models.

Stroke, Speed, and Force Correlation

Charts illustrating the relationship between stroke, speed, and force command values.

Actuator Dimensions and Mass for RRA7 R

Detailed Dimensional Drawings

Comprehensive diagrams illustrating the dimensions, mounting, and cable connections for the RRA7R model.

Stroke-Based Mass Specifications

Tables detailing the mass of the RRA7R actuator according to its stroke length.

Compatible Controllers List

Enumerates the controllers that can be operated with the RRA7R actuators and their control methods.

Detailed Actuator Options

Brake Functionality and Cable Exit

Explains the role of the brake option and how to change the motor-encoder cable exit direction.

Mounting Options (Flange)

Provides specific model numbers and weights for flange options on RRA4R, RRA6R, and RRA7R.

Additional Actuator Options

Foot Bracket and Mounting

Information on foot bracket options for top mounting, including model numbers and bracket counts.

Load Cell and Motor Mounting Options

Details the load cell (LCT) option and the specification for motor side-mounted direction (ML/MR).

Maintenance and Replacement Parts

Maintenance Part Schematics

Visual guide showing the components of the actuator system for maintenance purposes.

Replacement Part Model Numbers

Lists model numbers for replacement parts like motor units, cables, and load cells.

Mounting and Load Cell Precautions

Mounting Orientation Guidelines

Instructions for proper mounting orientation to ensure optimal performance and prevent issues.

Installation and Load Cell Safety

Critical safety guidelines for installation and handling the load cell to prevent damage and ensure accuracy.

PCON-CBP Controller Features

Encoder Support and Force Control

Highlights encoder support and the controller's capability for force control using a load cell.

Target Load Display and Operation

Describes the N unit display feature for target loads and collision detection thresholds.

PCON-CBP Controller Models and Specifications

Controller Model Overview

Lists available PCON-CBP/CGBP models with external views and supported network types.

Model Specification Breakdown

Details the model specification items including series, type, encoder, I/O type, and power supply.

System Configuration and Components

Teaching and Software Options

Describes options for PC teaching software, touch panel teaching pendants, and connection cables.

Power Supplies and Optional Components

Details supplied actuator/controller cables and optional 24V power supplies and dummy plugs.

PCON-CBP Controller IO and Control Patterns

PIO InputOutput Specifications

Details external input specifications, NPN, and PNP output configurations for PIO interface.

PIO Control Pattern Selection

Explains the 8 types of PIO patterns and their associated modes for controlling the actuator.

PIO Pattern Signal Assignments

IO Flat Cable Signal Mapping

Comprehensive table detailing signal assignments for the I/O flat cable across different PIO patterns.

Field Network Operation Modes

Operation Mode Descriptions

Explains the 8 selectable operation modes for controlling the actuator via field network.

Network Data Size and Functionality

Details PLC data areas and supported functions for each operation mode and network type.

PCON-CBP Controller Specifications

General Technical Specifications

Covers key specifications like axes, voltage, current, encoder, cable length, and mass.

Environmental and Safety Ratings

Details operating environment, temperature, humidity, and ingress protection ratings.

PCON-CBP Controller Dimensions and Parts

External Dimensions and Mounting

Shows external dimensions for screw and DIN rail mounting, including detailed views.

Controller Component Identification

Identifies key parts of the controller, including status LEDs, connectors, switches, and power supply.

Controller Options and Accessories

Teaching Pendant and Software

Details the TB-02 teaching pendant and PC teaching software (RCM-101) for setup and operation.

Power Supplies and Optional Components

Information on optional 24V power supplies (PSA-24/PSA-24L) and the dummy plug (DP-5).

Maintenance and Cable Information

Compatible Cable Models

Lists compatible motor/encoder and PIO flat cables with their model names for replacement.

Cable Wiring and Pin Assignments

Provides detailed diagrams of cable wiring and pin assignments for both actuator and controller sides.

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